Nucleation and growth of transition
metals on zirconia has been
studied by scanning tunneling microscopy (STM) and density functional
theory (DFT) calculations. Since STM requires electrical conductivity,
ultrathin ZrO2 films grown by oxidation of Pt3Zr(0001) and Pd3Zr(0001) were used as model systems. DFT
studies were performed for single metal adatoms on supported ZrO2 films as well as the (1̅11) surface of monoclinic ZrO2. STM shows decreasing cluster size, indicative of increasing
metal–oxide interaction, in the sequence Ag < Pd ≈
Au < Ni ≈ Fe. Ag and Pd nucleate mostly at steps and domain
boundaries of ZrO2/Pt3Zr(0001) and form three-dimensional
clusters. Deposition of low coverages of Ni and Fe at room temperature
leads to a high density of few-atom clusters on the oxide terraces.
Weak bonding of Ag to the oxide is demonstrated by removing Ag clusters
with the STM tip. DFT calculations for single adatoms show that the
metal–oxide interaction strength increases in the sequence
Ag < Au < Pd < Ni on monoclinic ZrO2, and Ag ≈
Au < Pd < Ni on the supported ultrathin ZrO2 film.
With the exception of Au, metal nucleation and growth on ultrathin
zirconia films follow the usual rules: More reactive (more electropositive)
metals result in a higher cluster density and wet the surface more
strongly than more noble metals. These bind mainly to the oxygen anions
of the oxide. Au is an exception because it can bind strongly to the
Zr cations. Au diffusion may be impeded by changing its charge state
between −1 and +1. We discuss differences between the supported
ultrathin zirconia films and the surfaces of bulk ZrO2,
such as the possibility of charge transfer to the substrate of the
films. Due to their large in-plane lattice constant and the variety
of adsorption sites, ZrO2{111} surfaces are more reactive
than many other oxygen-terminated oxide surfaces.