This article investigates
SiO2-supported Ru-, Pt-, Ir-,
Rh-, and Pd-based catalysts (1 wt % metal loading) as new catalytic
systems for the oxychlorination and oxybromination of methane, both
pivotal steps in the halogen-mediated production of commodities from
natural gas. Furthermore, this article provides insights into the
structure–performance relationships and mechanism of these
reactions as a function of the metal and the hydrogen halide. In-depth
characterization of the equilibrated catalysts by X-ray diffraction,
electron microscopy, Raman, and X-ray photoelectron spectroscopies
demonstrate a fast restructuring of the starting oxide nanoparticles
into metallic, metal silicide, or metal halide phases. The oxychlorination
activity, which decreases in the order: Ru/SiO2 > Pt/SiO2 > Ir/SiO2 > Rh/SiO2 ≈
Pd/SiO2, is enhanced in the presence of metal oxides, while
the activity
order in oxybromination: Ru/SiO2 ≈ Ir/SiO2 ≈ Pd/SiO2 > Pt/SiO2 > Rh/SiO2 is less dependent on the phase composition. The highest selectivity
to chloromethanes (78–83%) and bromomethanes (92–98.5%)
at moderate methane conversion (20%), rivaling the performance of
the best oxyhalogenation catalysts, is attained over Ir/SiO2, Rh/SiO2, and Pd/SiO2, and correlates with
their ability to reduce and form metal halides. Catalyst propensity
toward halogenation depends on the halide type, although it is less
pronounced at higher loadings (up to 5 wt %), while supporting over
other inert carriers has a marginal impact on the restructuring patterns.
Finally, kinetic analysis coupled with detection of radical intermediates
by operando photoelectron photoion coincidence spectroscopy indicates
a significant role of gas-phase halogenation in methane activation
via oxyhalogenation. In oxychlorination, the latter pathway has a
similar contribution as surface activation for Pd/SiO2,
Rh/SiO2, and Pt/SiO2, and major contribution
for Ir/SiO2 and Ru/SiO2 catalysts, while in
oxybromination, it dominates for all the systems, limiting the potential
to enhance the selectivity to mono- over dihalomethanes.