Conventional ethanol
spark ignition (SI) engines have poor fuel
atomization and mixture formation. The objective of this paper is
to improve the combustion and emission performance of ethanol SI engines
under lean-burn conditions through the dual-injection mode with ethanol
port injection and compressed natural gas (CNG) direct injection (CDI+EPI).
This paper studies the engine performance at 1500 rpm under five CNG
direct injection ratios (CDIr) and five excess air ratios (λ).
The results show that as the CDIr increases under lean-burn conditions,
the following occurs: the minimum advance for best torque (MBT), the
coefficient of variation (CoV
IMEP
), and CO and HC emissions
decrease; the crankshaft rotation or time with cumulative heat release
rate ranging from 10% to 90% (CA 10–90) and NOx emissions first
decrease and then increase; and torque, peak in-cylinder pressure
(Pmax), and the λ limit first increase and then decrease. The
larger the CDIr is, the less influence λ has on the MBT. When
CDIr = 15%, the CoV
IMEP
can be effectively reduced, the
engine can still work stably in all lean-burn conditions, and the
λ limit will reach the maximum value of 1.73, 19.31% higher
than that of the original engine (CDIr = 0). When λ = 1.1, CO
emissions decrease the most and HC emissions decrease the least. At
this time, CO and HC emissions decrease by 1.56 vol % and 30 ppm,
respectively, on average for every 0.1 decrease in λ. For CA
10–90, torque, and Pmax, λ = 1.1, 15% CDI, and 85% EPI
is the optimal combination under lean-burn conditions. When CDIr ≥
15%, NOx emissions are at an ideal level. Under lean-burn conditions,
direct-injection CNG can form a good stratified natural gas/ethanol
mixture in the cylinder, effectively improving the engine’s
power and stability and reducing emissions. The λ = 1.1, 15%
CDI, 85% EPI combination provides a cutting-edge and outstanding solution
for a natural gas/ethanol combined injection SI engine.