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This paper presents the design of an intra-row obstacle avoidance shovel-type weeding machine. Theoretical analysis of intra-row weeding components guided the determination of the structures and parameters for key parts, including the signal acquisition mechanism, automatic obstacle avoidance mechanism, and weeding shovel. Furthermore, a hydraulic system was designed to support these functions. The design aims to optimize intra-row weeding operations, reduce labor costs, enhance weed control effectiveness, and prevent collisions between weeding equipment and grapevines. Through the construction of a mathematical model, the analysis determined the necessary minimum return speed of the hydraulic cylinder for the intra-row weeding shovel to avoid grapevines. We also established a reasonable range for the extension speed of the hydraulic cylinder to minimize areas missed during weeding. Further analysis showed that using the minimum return speed of the hydraulic cylinder effectively reduced missed weeding areas. A virtual prototype model of the weeding machine was created in ADAMS. Using the coverage rate of weeding operation as the evaluation index, single-factor simulation tests determined that the extension speed of the piston rod in the obstacle avoidance hydraulic cylinder and the forward speed of the weeding machine are the main influencing factors. The preset threshold of the control system, which triggered the automatic obstacle avoidance mechanism when the obstacle avoidance rod reached a specific angle (the “Angle Threshold”), was identified as a secondary influencing factor. Other factors were considered irrelevant. Hydraulic cylinder extension speed, weeding machine forward speed, and angle threshold were chosen as the influencing factors. Following the principles of a Box–Behnken experimental design, a quadratic regression combination experiment was designed using a three-factor, three-level response surface analysis method. The evaluation criterion focused on the coverage rate of weeding operation. A regression model was developed to determine the coverage rate of the weeding operation, identifying the optimal parameters as follows: obstacle avoidance hydraulic cylinder extension speed of 120 mm/s, forward speed of the weeding machine at 0.6 m/s, and an angle threshold of 18°. The optimized coverage rate of the weeding operation achieved 86.1%. This study serves as a reference for further optimization of intra-row weeding machines in vineyards and for other crops.
This paper presents the design of an intra-row obstacle avoidance shovel-type weeding machine. Theoretical analysis of intra-row weeding components guided the determination of the structures and parameters for key parts, including the signal acquisition mechanism, automatic obstacle avoidance mechanism, and weeding shovel. Furthermore, a hydraulic system was designed to support these functions. The design aims to optimize intra-row weeding operations, reduce labor costs, enhance weed control effectiveness, and prevent collisions between weeding equipment and grapevines. Through the construction of a mathematical model, the analysis determined the necessary minimum return speed of the hydraulic cylinder for the intra-row weeding shovel to avoid grapevines. We also established a reasonable range for the extension speed of the hydraulic cylinder to minimize areas missed during weeding. Further analysis showed that using the minimum return speed of the hydraulic cylinder effectively reduced missed weeding areas. A virtual prototype model of the weeding machine was created in ADAMS. Using the coverage rate of weeding operation as the evaluation index, single-factor simulation tests determined that the extension speed of the piston rod in the obstacle avoidance hydraulic cylinder and the forward speed of the weeding machine are the main influencing factors. The preset threshold of the control system, which triggered the automatic obstacle avoidance mechanism when the obstacle avoidance rod reached a specific angle (the “Angle Threshold”), was identified as a secondary influencing factor. Other factors were considered irrelevant. Hydraulic cylinder extension speed, weeding machine forward speed, and angle threshold were chosen as the influencing factors. Following the principles of a Box–Behnken experimental design, a quadratic regression combination experiment was designed using a three-factor, three-level response surface analysis method. The evaluation criterion focused on the coverage rate of weeding operation. A regression model was developed to determine the coverage rate of the weeding operation, identifying the optimal parameters as follows: obstacle avoidance hydraulic cylinder extension speed of 120 mm/s, forward speed of the weeding machine at 0.6 m/s, and an angle threshold of 18°. The optimized coverage rate of the weeding operation achieved 86.1%. This study serves as a reference for further optimization of intra-row weeding machines in vineyards and for other crops.
Aiming at the operation scenario of existing crop coverage and the need for precise row alignment, the sowing prior navigation information of cotton fields in Xinjiang was used as the basis for the study of path planning for subsequent operations to improve the planning quality and operation accuracy. Firstly, the characteristics of typical turnaround methods were analyzed, the turnaround strategy for dividing planning units was proposed, and the horizontal and vertical operation connection methods were put forward. Secondly, the obstacle avoidance strategies were determined according to the traits of obstacles. The circular arc–linear and cubic spline curve obstacle avoidance path generation methods were proposed. Considering the dual attributes of walking and the operation of agricultural machinery, four kinds of operation semantic points were embedded into the path. Finally, path generation software was designed. The simulation and field test results indicated that the operation coverage ratio CR ≥ 98.21% positively correlated with the plot area and the operation distance ratio DR ≥ 86.89% when non-essential reversing and obstacles were ignored. CR and DR were negatively correlated with the number of obstacles when considering obstacles. When considering non-essential reversing, the full coverage of operating rows could be achieved, but DR would be reduced correspondingly.
Smart agriculture development mainly depends on the intelligence and reliability of autonomous agricultural machinery. Automatic navigation systems (ANSs) play a key role in intelligent agricultural machinery design, as they not only reduce farmers’ workloads but also improve their land utilization rates. In this paper, a tractor ANS based on dynamic path search and a fuzzy Stanley model (FSM) was designed, and its capability for whole-field path tracking was tested. First, the tracking performance of the steering control module was validated after the automatic reconstruction of the tractor platform. Then, a navigation decision system was established based on a unified reference waypoint search framework, where the path generation for whole-field coverage was presented. Finally, the gain coefficient of the Stanley model (SM) was adjusted adaptively according to the tracking error by utilizing the fuzzy logic controller. Subsequently, the developed tractor ANS was tested in the field. The experiment’s results indicate that the FSM outperformed the SM in straight path tracking and whole-field path tracking. When the tractor traveled at a speed of 1 m/s, the maximum lateral tracking error for the straight path was 10 cm, and the average lateral tracking error was 5.2 cm, showing improvements of 16.7% and 10.3% compared to the SM. Whole-field autonomous navigation showed that the maximum lateral tracking error was improved from 34 cm for the SM to 27 cm for the FSM, a reduction of approximately 20.6%, illustrating the superiority of the FSM in the application of whole-field path tracking. As the maximum tracking error of whole-field autonomous navigation appears in the turning stage, where tractors often stop working, the designed ANS satisfies the requirements of a self-driving system for unmanned tractors.
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