The superconducting magnet system of the Divertor Tokamak Test (DTT) facility, composed of 18 Toroidal Field (TF) coils, 6 Poloidal Field (PF) coils and a Central Solenoid (CS), has been designed and many procurements have been launched. Some manufacturing aspects and some conductor features require characterization under relevant close-to-operative conditions. To confirm the design choices in all details, cryogenic tests in qualified facilities have been foreseen. In this work, the results of the TF samples characterization at the SULTAN facility at the Swiss Plasma Centre (SPC, EPFL) are presented. The 3 weeks test campaign started on July the 8th, 2022. The DTT TF SULTAN sample was made of two Nb3Sn Cable-in-Conduit conductor “legs”, namely “TF-A” and “TF-B”, made with wires produced by Kiswire Advanced Technology (KAT), differing for the cabling twist pitch sequence only, and designed to work in DTT at 42.5 kA at 11.9 T peak field.
The extensive characterization comprised 3000 Electro-Magnetic (EM) cycles and two Warm-Up-Cool-Down (WUCD) steps, and in detail it included: AC measurements on the virgin conductors, on cyclic loaded conductors and after WUCDs; DC tests at 10.85 T / 42.5 kA with intermediate electro-magnetic (EM) cycles at 10.85 T / 45 kA before and after WUCDs; DC tests using partial Lorentz force loads, and Minimum Quench Energy (MQE) tests at 9 T / 42.5 kA after cycles and WUCDs. The results of the DC measurements analysis verified the design, in terms of current sharing temperature (Tcs) and critical current (Ic), as both samples are over the minimum acceptance values. In particular, the “TF-A” sample, characterized by a so-called “long twist pitch” cabling sequence, showed higher performance without any degradation with loading and WUCD cycles, whereas sample “TF-B” presented an initial Tcs reduction that afterwards substantially remained unchanged. In terms of strain acting at the Nb3Sn filaments level, this result can be described by a lower effective strain in the “TF-A” sample. AC losses were measured with a calorimetric method as a function of frequency for each series of AC sinusoidal pulsing measurements, and the characteristic coupling time constants were determined.