Protonic ceramic solid oxide cells (P-SOCs) have gained
widespread
attention due to their potential for operation in the temperature
range of 300–500 °C, which is not only beneficial in terms
of material stability but also offers unique possibilities from a
thermodynamic point of view to realize a series of reactions. For
instance, they are ideal for the production of synthetic fuels by
hydrogenation of carbon dioxide and nitrogen, upgradation of hydrocarbons,
or dehydrogenation reactions. However, the development of P-SOC is
quite challenging because it requires a multifront optimization in
terms of material synthesis and fabrication procedures. Herein, we
report in detail a method to overcome various fabrication challenges
for the development of efficient and robust electrode-supported P-SOCs
(Ni-BCZY/BCZY/Ni-BCZY) based on a BaCe
0.2
Zr
0.7
Y
0.1
O
3−δ
(BCZY271) electrolyte.
We examined the effect of pore formers on the porosity of the Ni-BCZY
support electrode, various electrolyte deposition techniques (spray,
spin, and vacuum-assisted), and thermal treatments for developing
robust and flat half-cells. Half-cells containing a thin (10–12
μm) pinhole-free electrolyte layer were completed by a screen-printed
Ni-BCZY electrode and evaluated as an electrochemical hydrogen pump
to access the functionality. The P-SOCs are found to show a current
density ranging from 150 to 525 mA cm
–2
at 1 V over
an operating temperature range of 350–450 °C. The faradaic
efficiency of the P-SOCs as well as their stability were also evaluated.