Performance Evaluation of Low Thermal Bridging Drywall System with Separating Clips for C-Studs

Abstract

Drywall systems comprising gypsum boards and steel C-studs are widely used due to their lightweight structure, rapid construction, and ease of installation. These systems must meet the required thermal insulation performance for their specific applications. However, metal C-studs penetrate the insulation layer at intervals, leading to additional heat loss, reduced thermal insulation performance, and lower indoor surface temperatures, which can result in condensation and mold growth. To address these issues, this study proposes a drywall system with low thermal bridging studs made up of two small-sized studs and four or five separating clips made of reinforced plastic. These clips separate the studs to minimize heat transfer through metal elements, maintain structural stability despite the spacing between them, and facilitate easy assembly. The results from mock-up tests showed that the proposed system’s thermal transmittance was 0.370 W/m2K, which is 28.8% lower than the 0.52 W/m2K observed with conventional C-studs. The proposed drywall system also met Korean regulations for acoustic insulation level 3 and the 2 h fire resistance criteria, similar to existing drywall systems with conventional C-studs. Moreover, the maximum and residual displacements were within an acceptable range for a horizontal load of 3000 N applied vertically to the non-load-bearing wall. Building energy analysis indicated that using the proposed drywall adjacent to unconditioned spaces could reduce the annual heating and cooling load by 2.5–3.0%, despite a 1.5–1.9% increase in the annual cooling load. The annual heating load decreased by 4.8–5.9% under infiltration rates of 0.5 to 1.5 air changes per hour for adjacent unconditioned spaces, making this drywall system’s improved insulation quality crucial for achieving heating-dominant zero-energy buildings.