Search citation statements
Paper Sections
Citation Types
Year Published
Publication Types
Relationship
Authors
Journals
Hole-pattern (HP) seals are widely used in centrifugal compressors to control leakage. This paper investigates the behaviors of an HP with wet-gas mixtures. The mixture consists of oil and air with inlet liquid volume fraction (LVF) up to 8%. Injecting oil into the air stream increases the leakage mass flowrate. Direct stiffness K is frequency-dependent and increases with increasing excitation frequency Ω. Injecting oil into the airflow makes this stiffening effect more pronounced. At low frequencies, increasing inlet LVF shows no appreciable impact on K; however, as Ω increases, the effects of changing LVF become more pronounced; i.e., at high frequencies, increasing LVF increases K. The effective damping Ceff value at half of the running speed is indicative of the system stability because many compressor rotors frequently show instabilities at ∼50% of the running speed. At 50% of the running speed, Ceff is positive, and it increases with increasing inlet LVF. Predictions based on San Andrés's (2011) homogenous-mixture bulk-flow model show a good agreement with test results for leakage mass flowrate, K, and the Ceff value near 50% of the running speed. When Ω = 0.5ω, the predicted value of Ceff is smaller than the measured value by ∼12.5%, giving a safe margin for the compressor design.
Hole-pattern (HP) seals are widely used in centrifugal compressors to control leakage. This paper investigates the behaviors of an HP with wet-gas mixtures. The mixture consists of oil and air with inlet liquid volume fraction (LVF) up to 8%. Injecting oil into the air stream increases the leakage mass flowrate. Direct stiffness K is frequency-dependent and increases with increasing excitation frequency Ω. Injecting oil into the airflow makes this stiffening effect more pronounced. At low frequencies, increasing inlet LVF shows no appreciable impact on K; however, as Ω increases, the effects of changing LVF become more pronounced; i.e., at high frequencies, increasing LVF increases K. The effective damping Ceff value at half of the running speed is indicative of the system stability because many compressor rotors frequently show instabilities at ∼50% of the running speed. At 50% of the running speed, Ceff is positive, and it increases with increasing inlet LVF. Predictions based on San Andrés's (2011) homogenous-mixture bulk-flow model show a good agreement with test results for leakage mass flowrate, K, and the Ceff value near 50% of the running speed. When Ω = 0.5ω, the predicted value of Ceff is smaller than the measured value by ∼12.5%, giving a safe margin for the compressor design.
Compressors in subsea oil and gas production must handle wet gases to reliably operate for extended periods of time. Annular clearance seals contribute to compressor performance and do affect system rotordynamic stability. Prior experimental work with two smooth surface, uniform clearance seals supplied with a light oil in air mixture and undergoing similar operating conditions produced direct stiffnesses (K) with distinct trends as the liquid content increased to 8% in volume. Both seals differ in length and diameter albeit having similar radial clearance. Other force coefficients for both seals, namely cross-coupled stiffness (k) and direct damping (C) increase as the inlet liquid volume fraction (LVF) grows. Rationale for the peculiar differences in centering stiffness (K) is missing. Hence, a computational fluid dynamics (CFD) model and its predictions, the thrust of this paper, unveil flow field details (pressure, velocity fields, and liquid content evolution) for the oil in air mixture. Besides the CFD model, an enhanced bulk-flow model (BFM) also predicts the seals' leakage and dynamic force coefficients. Both models predict through flows agreeing well with the measured ones, the maximum difference is less than 16%. The BFM direct stiffness (K) does reproduce closely the experimental K whereas the direct damping coefficient (C) is up to ~ 41% lower than the test result. The CFD model captures the variation trend of K vs. inlet LVF for the first seal, albeit its magnitude is thrice the experimental stiffness. The CFD C agrees well with the test data for both seals, the largest difference is less than 10%. In spite of the complexity of the CFD model, significant differences with the experimental results persist, in particular for K. When considering the seal inlet corner as round, the CFD model produces a significant reduction in K to better approach the test result for a seal supplied with air. Attention to the seal geometry is paramount to produce accurate predictions.
This paper presents the experimental leakage and rotordynamic performance for a liquid smooth annular seal operating in the transition regime. The test conditions include pressure differentials up to 64 bars with 1~2 bar increments for 6 rotor speeds (2.5, 3.8, 5, 7.5, 8.8, and 10 krpm), as well as non-rotating rotor case under zero pre-swirl condition. The rotordynamic coefficients for all the test conditions are obtained by pseudo-random excitation of the seal at multiple subsynchronous frequencies. By considering the transition Reynolds number (1000 < Re < 3000) and the Taylor Number (Ta) vs Axial Reynolds Number (Rez), the variations in the direct stiffness coefficients (K) can used as an indicator of the flow regime transition boundaries. The direct stiffness K resulting from the Lomakin and hydrodynamic effects significantly drops until Rez reaches ~1500. For higher Rez, K increases mainly due to hydrodynamic effects. When K drops, the cross-coupled stiffness k, the direct damping C and the cross-coupled virtual mass m increase while the cross-coupled damping c and virtual mass M decrease. None of predictions based on either laminar or turbulent flow show the variations in rotordynamic coefficients obtained from experimental results. The leakage is not highly influenced by rotor speeds for low speed cases crossing laminar boundary as ?P increases, however, results for higher speeds in the superlaminar region show reduced leakage rates as rotor speed increases.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
customersupport@researchsolutions.com
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
Copyright © 2025 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.