Roll-to-roll
coating of conventional organic photovoltaic architectures
in air necessitates low work function, electron-harvesting interlayers
as the top interface, termed cathode interlayers. Traditional materials
based on metal oxides are often not compatible with coating in air
and/or green solvents, require thermal annealing, and are limited
in feasibility due to interactions with underlying layers. Alternatively,
perylene diimide materials offer easily tunable redox properties,
are amenable to air coating in green solvents, and are considered
champion organic-based cathode interlayers. However, underlying mechanisms
of the extraction of photogenerated electrons are less well understood.
Herein, we demonstrate the utilization of two N-annulated
perylene diimide materials, namely, PDIN-H and CN-PDIN-H, in air-processed
conventional organic photovoltaic devices, using the now standard
PM6:Y6 photoactive layer. The processing ink formulation using cesium
carbonate as a processing agent to solubilize the perylene diimides
in suitable green solvents (1-propanol and ethyl acetate) for uniform
film formation using spin or slot-die coating on top of the photoactive
layer is critical. Cesium carbonate remains in the film, creating
hybrid organic/metal salt cathode interlayers. Best organic photovoltaic
devices have power conversion efficiencies of 13.2% with a spin-coated
interlayer and 13.1% with a slot-die-coated interlayer, superior to
control devices using the classic conjugated polyelectrolyte PFN-Br
as an interlayer (ca. 12.8%). The cathode interlayers were found to
be semi-insulating in nature, and the device performance improvements
were attributed to beneficial interfacial effects and electron tunneling
through sufficiently thin layers. The efficiencies beyond 13% achieved
in air-processed organic photovoltaic devices utilizing slot-die-coated
cathode interlayers are among the highest reported so far, opening
new opportunities for the fabrication of large-area solar cell modules.