We investigated gelation in photoinduced atom transfer
radical
polymerization (ATRP) as a function of Cu catalyst loading and thus
primary chain dispersity. Using parallel polymerizations of methyl
acrylate with and without the addition of a divinyl crosslinker (1,6-hexanediol
diacrylate), the approximate values of molecular weights and dispersities
of the primary chains at incipient gelation were obtained. In accordance
with the Flory–Stockmayer theory, experimental gelation occurred
at gradually lower conversions when the dispersity of the primary
chains increased while maintaining a constant monomer/initiator/crosslinker
ratio. Theoretical gel points were then calculated using the measured
experimental values of dispersity and initiation efficiency. An empirical
modification to the Flory–Stockmayer equation for ATRP was
implemented, resulting in more accurate predictions of the gel point.
Increasing the dispersity of the primary chains was found not to affect
the distance between the theoretical and experimental gel points and
hence the extent of intramolecular cyclization. Furthermore, the mechanical
properties of the networks, such as equilibrium swelling ratio and
shear storage modulus showed little variation with catalyst loading
and depended primarily on the crosslinking density.