Magnesium rare earth alloys show an excellent age hardening response, due to the decreasing solid solubility of rare earth elements with decreasing temperature-a critical requirement for age-hardening. It is known that the poor casting quality of binary Mg-Zn alloys can be improved with the addition of rare earth elements. [1] Additions of gadolinium to yttrium and neodymium-based systems have been shown to improve the mechanical properties of the alloy. [2] Previous researchers [3] showed that a 4 wt%Zn-1.5 wt%Ce misch metal alloy formed the same rod and disk-shaped precipitates as a Mg-9 wt%Zn alloy. The precipitation sequence for a Mg-2.8 wt%Nd-1.3 wt%Zn alloy was shown to be sssslow temperature reaction-c''-c. [4] The 'low temperature reaction' was either the formation of GP zones or short range atomic ordering between 50 and 150°C. The c'' precipitates formed as plates on the (0001) Mg planes between 200°C and 225°C, and were also formed during short ageing times at 250°C and 325°C. The c precipitates had a rod-like morphology and grew in the <1010> Mg and <2110> Mg directions, between 200°C and 325°C, after initial precipitation of c''.The Mg-3 wt%Nd(Zn) system has been investigated. [5] Upon ageing at 200°C, additions of 0.5 wt% Zn to the binary alloy Mg-3 wt%Nd increased the time to reach peak-hardness and delayed over-ageing. In the peak-aged condition the binary alloy precipitates were plate-shaped with habit planes parallel to the magnesium matrix prism planes. In comparison, the ternary alloy containing 1.35 wt%Zn aged under the same conditions had plate-shaped precipitates formed parallel to the (0001) Mg planes. The authors concluded that the decrease in hardness associated with the 1.35 wt%Zn alloy was due to the orientation of the plate-shaped precipitates that provided a low barrier to dislocation motion through the matrix Work has been carried out to determine the effect of zinc additions of 0 wt%, 0.5 wt%, 1 wt% and 2 wt% on a Mg-6 wt%Gd-0.6wt %Zr alloy. [6] The ageing response of the four alloys at 250°C was noted to be similar for the zinc-free and 0.5 wt% zinc alloys. The alloys containing 1 wt% and 2 wt% zinc had an enhanced ageing response. It was noted that at peak hardness at 250°C the zinc-free alloy contained sparse, coarse, plate-shaped precipitates on the prism planes of the matrix. The 1 wt% and 2 wt% zinc alloys contained plateshaped precipitates which formed on the basal planes of the magnesium matrix. These were identified as being the same as those found in Mg-RE-Zn alloys. [5,7] The research described in the present paper contributed to the development of Elektron 21 undertaken by Magnesium Elektron. The alloy was developed for use for specialist autosport and aerospace applications.
ExperimentalAlloy production and solution heat treatment were carried out at Magnesium Elektron. The alloys were cast into sand moulds to form plates 20 cm × 20 cm × 3 cm. The alloy compositions are listed below:(1) Mg-2.7 wt%Nd-0.007 wt%Zn-0.35 wt%Gd-0.48 wt%Zr (2) Mg-2.8 wt%Nd-0.6 wt%Zn-0.29 wt%G...