In this work, the
isomer mixture of 4,4′-diphenylmethane
diisocyanate (MDI) and 2,4′-MDI was separated and purified
by dynamic falling film melt crystallization, and 99.3% purity and
50.8% yield of 4,4′-MDI could be obtained under optimized conditions.
The separation mechanism was simulated by density functional theory
(DFT) and molecular dynamics (MD) simulation. Results showed that
compared with 2,4′-MDI, 4,4′-MDI molecules could form
a more stable and symmetrical crystal structure due to their stronger
charge density symmetry and electrostatic potential energy. Furthermore,
the separation phenomenon and the formation of the crystal structure
were observed according to the radial distribution function (RDF)
and orientation correlation function obtained from MD simulation.
Finally, the attachment energy (AE) model was used to observe and
compare different crystal surfaces; it was proposed that the aggregation
of 4,4′-MDI was attributed to the polar attraction between
isocyanate groups according to the results of the orientation correlation
function. It was also observed that compared with 2,4′-MDI,
4,4′-MDI molecules on the (110) crystal surface were easier
to form crystal structures.