In this paper experiences in use and application of TCAD in fabrication environment of deep sub-pm semiconductor devices is given. Thereby we do not limit ourselves to standard process and device simulation hut we discuss also the extension to parameter extraction, ESD and SER simulations. The main goal is to show how one can get a henelit from TCAD and what should be the expectation regarding accuracy and capahility to predict. The limits of TCAD and the current statns of 3D process and device simulation are discussed at the end of the paper.