A pilot-scale
biomass catalytic pyrolysis unit with a nominal throughput
of one tonne of biomass per day (1TPD) has been in operation since
2013 to investigate the process parameters that have the largest influence
on biocrude yield, oxygen content, and chemical composition. A parametric
study was conducted to investigate the effect of pyrolysis temperature,
ranging from 433 to 581 °C, on biocrude yield and quality. A
locally sourced loblolly pine feedstock and a commercially available,
spray dried, nonzeolitic γ-Al2O3 catalyst
were used in individual experiments conducted at each pyrolysis temperature
to achieve a minimum of 4 h of steady-state continuous operation.
Typically, 600–800 kg of biomass was fed over a 12-h period,
with one experiment extended to almost 29 h (1144-kg biomass fed)
and one experiment interrupted by a process upset after just 7 h (411-kg
biomass fed). Comprehensive analysis of collected gas, liquid, and
solid products were used to calculate carbon balances (77% to 107%)
for each experiment. The biocrude yield ranged from 12 to 18 wt %
C and, in general, decreased with increasing pyrolysis temperature.
The average steady-state biocrude yield as a function of temperature
translated to a biocrude production rate between 40 and 50 gallons
per dry ton. The biocrude oxygen content varied between 21 and 31
wt %, on a dry basis, and as expected, decreased with increasing pyrolysis
temperature. The identified components in the semivolatile biocrude
products are mostly methoxyphenols and other multiphenolic compounds.
The multiphenolic compounds are demethoxylated at pyrolysis temperatures
above 500 °C, producing biocrudes with higher concentrations
of monophenols and polycyclic aromatic hydrocarbons. The concentration
of anhydrosugars, like levoglucosan in the biocrudes, decreased with
increasing pyrolysis temperature from ∼15 to ∼1 vol
%.