BackgroundBetel leaf is an essential oil (EO) rich plant from the Piperaceace family used as traditional herbal medicine. The minimum EO yield by the conventional extraction method was increased by adopting cold plasma (CP) as pretreatment. Thus, the present study was done by optimizing the CP conditions and analyzing the EO's qualities.ResultsOptimization of the cold plasma parameters like electric voltage (A = 25‐35 kV), treatment duration (B = 4‐12 min), and extraction time (C = 60–180 min) was done for maximum EO yield (R1) and TPC (R2) using response surface methodology – box behnken design. Maximum EO yield (20.76 ± 1.15 g kg‐1) and TPC (29.43 ± 1.7 mg GAE mL‐1) were derived under optimal conditions: A = 34 kV, B = 10 min, and C = 110 min. The quadratic polynomial model developed by multiple regression analysis revealed that the three independent variables significantly influenced the oil yield and TPC with R2 values of 0.9909 and 0.9962, respectively. The CP treatment significantly altered the betel leaves powder morphology, increased the EO's radical scavenging capacity and bioactive compounds like chavibetol, chavibetol acetate, hydroxychavicol, and γ‐muurolene. Conversely, the functional group, refractive index, and specific gravity were unaffected by CP treatment.ConclusionThe EO yield and its qualities were improved by applying CP under optimal conditions which can be helpful for scaled‐up industrial processes with further studies. The identified bioactive compounds are valuable in the food and pharmaceutical industries.This article is protected by copyright. All rights reserved.