A small-scale process of nitrosation
reaction for the
preparation
of 4-aminoantipyrine (AA) is optimized. Response surface methodology
combined with Box–Behnken design is used to build the model
and optimize parameters. AT-SO4/sodium nitrite molar ratio,
antipyrine (AT)/sulfuric acid molar ratio, reaction time, and reaction
temperature are selected as independent variables, and the purity
and yield of AA are the response values. The optimized reaction conditions
are as follows: n(AT-SO4)/n(NaNO2) = 0.84, n(AT)/n(H2SO4) = 1.72, the reaction temperature is
17 °C, and the reaction time is 2 min. The AA yield and purity
reach 90.60 and 75.19%, respectively. In addition, IR and liquid chromatography–mass
spectrometry analyses are used to study the reaction mechanism. Secondary
nitrosation reaction products are discovered to be formed, and an
unprecedented reaction mechanism is proposed.