Plant maintenance management practices in automobile industries: a retrospective and literature review

Pophaley, Mahesh; Vyas, Ram Krishna

doi:10.3926/jiem.2010.v3n3.p512-541

Cited by 17 publications

(10 citation statements)

References 46 publications

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“…On the other hand, and regarding the importance of maintenance in the automotive industry, it can be foreseen that, with the increase of automation and mechanization in the automotive industries, the production processes are becoming very sensitive to the machines and the human factor. Consequently, the role of equipment maintenance in the automotive industry as a mean to control and reduce costs while achieving the highest standards of reliability plays a fundamental role [ 41 ] (p. 514).…”

Section: Resultsmentioning

confidence: 99%

Design and Simulation of Production and Maintenance Management Applying the Viable System Model: The Case of an OEM Plant

García

2018

Materials

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Designing, changing and adapting organizations to secure viability is challenging for manufacturing companies. Researchers often fail to holistically design or transform production systems. Reasons are often the conflict of interests between production and maintenance, the temporal divergence of their activities and their organizational structure. Thus, the aim of this study is to propose a holistic approach of how production and maintenance can be designed, changed or managed. Hereby, the Viable System Model was applied. This structure can be applied to any kind of structured organization and for its management with goals to be achieved in modern society; however, focus of the research is the coordination of production and maintenance management. The goal of the developed model is to be able to react to some potential production environments by taking coordinated decisions correctly and in the right moment based on the needed information. To ensure this, standardized communication channels were defined. In conclusion, this proposed approach enables production systems to have internal mechanisms to secure viability depending on all potential environment scenarios.

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Section: Resultsmentioning

confidence: 99%

Design and Simulation of Production and Maintenance Management Applying the Viable System Model: The Case of an OEM Plant

García

2018

Materials

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“…Briefly, maintenance activity is a planned and programmed movement that all the partitions in the firm create in an organized manner to maintain the functions of the systems in the most efficient way [4]. Research carried out on the efficiency of maintenance work shows that 33% of the maintenance expenses are unnecessary or wasted due to disruption of their periodic maintenance [5,6]. While maintenance strategy is created, for this reason, the selection of a business method that suits the maintenance requirements constitutes great importance [7].…”

Section: Introductionmentioning

confidence: 99%

Data Analysis for Predictive Maintenance of Servo Motors

Girit

Atakök

Ersoy

2020

Shock and Vibration

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Vibration and temperature data of a servo motor are analyzed with PLC which is widely used in the industry. With this system, power supply can be detected on the servo motors. In this way, undesirable situations such as disruptions in production and productivity loss can be prevented from occurring. It is an important problem for businesses to detect malfunctions that may occur in servo motor dysfunction. Previously, methods such as ultrasonic sound measurements, thermal cameras, endoscopy equipment, and energy analysis have been used and discussed in the literature. Our study offers a PLC-based vibration and temperature measurement system designed as a solution of this problem. In this system, vibration and temperature measurements were made while the servo motor was kept running. These measurements were measured with or without load, considering the operating ranges of the servo motor, and the compatibility of the data was evaluated.

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“…Fawaz Abdullah ( 2003) et.al [3] addresses the application of lean manufacturing concepts to the continous production/ process sector with a focus on steel industry. Debra A. Elkins, Ningjian Huang and Jeffrey M. Alden ( 2004) et.al [6] discuss two simple decision models that provide initial insights and industry perspective into the business case for investment in agile manufacturing systems. The models are applied to study the hypothetical decision of whether to invest in a dedicated, agile, or flexible manufacturing system for engine and transmission parts machining.…”

Section: Introductionmentioning

confidence: 99%

An Analysis of the Application of Agile Manufacturing in Medium Scale Manufacturing Industry

Khan

2020

Int. J. Eng. Tech. Mgmt. Res.

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To compete effectively in the global marketplace of the twenty-first century, manufacturing companies are trying to maintain a high level of flexibility and responsiveness to achieve agility and to remain competitive. Manufacturers are under tremendous pressure to improve productivity and quality while reducing costs. The new competition is in terms of reduced cost, improved quality products with higher performance, a wider range of products and better services all delivered simultaneously to enhance value to customers. In such environment providing good quality product at low cost for a medium scale industry has become very tough. To provide good quality product at low cost, small industries need a formulation of some manufacturing approaches like agile manufacturing to manufacture defect free products within their materials cost limit. Medium scale steel manufacturing industries like Magnum steel limited (MSL), banmore are facing problems of higher rejections in form of wastes so as to increase their cost. This paper aims to analyze the application of agile manufacturing in magnum steel limited in order to reduce wastages through implementing lean tools and techniques. An agility audit questionnaire is used for assessing the agility level of the company to identify the current level of performance within the company with respect to the key elements of agility. MSL’s agile experience is reported including a list of recommendation for improving its competitiveness to offer solution alternatives not only to the current problems but also to the ones that may be encountered in the future.

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Plant maintenance management practices in automobile industries: a retrospective and literature review

Cited by 17 publications

References 46 publications

Design and Simulation of Production and Maintenance Management Applying the Viable System Model: The Case of an OEM Plant

Design and Simulation of Production and Maintenance Management Applying the Viable System Model: The Case of an OEM Plant

Data Analysis for Predictive Maintenance of Servo Motors

An Analysis of the Application of Agile Manufacturing in Medium Scale Manufacturing Industry

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