2019
DOI: 10.11159/cdsr19.107
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Plasma State Control of Reactive Sputter Processes

Abstract: Nonlinear reactive sputter processes are indispensable for the deposition of functional thin film layers. As the coating process is driven by a low pressure plasma the plasma state affects the thin film properties. The process behavior has specific properties. It is unstable, one specific input value can lead to different values of the plasma state and the same plasma state can be achieved by different input values. This unstable and ambiguous behavior requires a control system, which consists of a stabilizing… Show more

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Cited by 2 publications
(2 citation statements)
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“…developed MPC schemes for radio-frequency reactive magnetron sputtering fundamentally based on the Berg model 141 . Following the identification of an ROM taking into account the nonlinear process dynamics due to surface poisoning, 142 they have devised a controller for process operation at the transition between poisoned and clean surface modes using the previous reduced model, combined with measurements from multipole resonance probe experiments 143 , 144 . An improved reduced model and novel control scheme (also based on the Berg model) has been introduced later, taking into account the plasma state and its dynamical behavior 145 …”
Section: Reviewmentioning
confidence: 99%
“…developed MPC schemes for radio-frequency reactive magnetron sputtering fundamentally based on the Berg model 141 . Following the identification of an ROM taking into account the nonlinear process dynamics due to surface poisoning, 142 they have devised a controller for process operation at the transition between poisoned and clean surface modes using the previous reduced model, combined with measurements from multipole resonance probe experiments 143 , 144 . An improved reduced model and novel control scheme (also based on the Berg model) has been introduced later, taking into account the plasma state and its dynamical behavior 145 …”
Section: Reviewmentioning
confidence: 99%
“…The plasma model proposed in section 4 is necessary for the development of a control concept, where as the implemented controller operates without a process model. This is a major upgrade compared to the preliminary control-theoretic approach in [7], where an identified model was needed for the whole operation time. Experiments are shown in sections 1, 4 and 6 as a proof of concept for the motivation of a plasmabased control instrument (figure 2), for the identification of a control-oriented model (figure 8) and the applicability of the instrument in an argon-oxygen mixture with an aluminum target (figure 11).…”
Section: Introductionmentioning
confidence: 99%