Plasma thermal spray of ceramic oxide coating on carbon steel with enhanced wear and corrosion resistance for oil and gas applications

Zavareh, Mitra Akhtari; Sarhan, Ahmed A.D.; Razak, Bushroa Binti Abd; Basirun, Wan Jeffrey

doi:10.1016/j.ceramint.2014.06.017

Cited by 112 publications

(44 citation statements)

References 28 publications

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“…Thus, they are used as plasma-facing materials such as a chamber wall in semiconductor production. [14][15][16] Silicon-based materials react with the fluorine plasma generated by fluorocarbon gases such as CF 4 , CHF 3 , C 4 F 6 , and C 2 F 6 . 16,17) Si þ 4F !…”

Section: Related Contentmentioning

confidence: 99%

Fabrication of dense yttrium oxyfluoride ceramics by hot pressing and their mechanical, thermal, and electrical properties

Tahara

Tsunoura

Yoshida

et al. 2018

Jpn. J. Appl. Phys.

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Excellent corrosion-resistant materials have been strongly required to reduce particle contamination during the plasma process in semiconductor production. Yttrium oxyfluoride can be a candidate as highly corrosion-resistant material. In this study, three types of dense yttrium oxyfluoride ceramics with different oxygen contents, namely, YOF, Y 5 O 4 F 7 and Y 5 O 4 F 7 + YF 3 , were fabricated by hot pressing, and their mechanical, thermal, and electrical properties were evaluated. Y 5 O 4 F 7 ceramics showed an excellent thermal stability up to 800 °C, a low loss factor, and volume resistivity comparable to conventional plasma-resistant oxides, such as Y 2 O 3 . From these results, yttrium oxyfluoride ceramics are strongly suggested to be used as electrostatic chucks in semiconductor production.

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Section: Related Contentmentioning

confidence: 99%

Fabrication of dense yttrium oxyfluoride ceramics by hot pressing and their mechanical, thermal, and electrical properties

Tahara

Tsunoura

Yoshida

et al. 2018

Jpn. J. Appl. Phys.

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“…These coatings are fabricated by different techniques such as oxidation of the metal surfaces [3,[20][21][22], sol-gel process [19], vapor phase deposition [23,24], electrophoresis [25], and thermal spray [26,27]. To improve wear, corrosion and photocatalytic properties of valve metals including Al [7,28,29], Ti [4,[30][31][32][33], Mg [1,[34][35][36][37], and Zr [38][39][40], surface oxidation techniques, such as Micro Arc Oxidation have been successfully used.…”

Section: Introductionmentioning

confidence: 99%

How deposition parameters affect corrosion behavior of TiO2-Al2O3 nanocomposite coatings

Niazi

Yari

Golestani‐Fard

et al. 2015

Applied Surface Science

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“…The obtained coatings exhibited fine grain microstructures with better properties than the original material. Zavareh et al [24][25][26], in the three studies, focused on applying protection to carbon steel surfaces by means of coating techniques such as thermal spraying. In the first study they deposited a thin layer of Cr 3 C 2 -NiCr on carbon steel [24].…”

Section: Literature Overviewmentioning

confidence: 99%

“…In the first study they deposited a thin layer of Cr 3 C 2 -NiCr on carbon steel [24]. In the second, they applied the Al 2 O 3 -40 wt% TiO 2 composite coating on carbon steel surface [25]; and, in the third study, they deposited the Al 2 O 3 -13%TiO 2 or Cr 3 C 2 -25%NiCr composite powder coatings on carbon steel samples [26]. A further analysis of those coatings was carried out using SEM, wear test (pin-on-disk), potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS).…”

Section: Literature Overviewmentioning

confidence: 99%

Characterization of Friction Surfaced Coatings of AISI 316 Tool over High-Speed-Steel Substrate

Kumar

Chattopadhyaya

Ghosh³

et al. 2017

T FAMENA

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SummaryNowadays friction surfacing (FS) has become a popular solid state surface coating technology suitable for a range of substrates. The technology has the ability to produce coatings with marginal dilution and good metallurgical bonding. The present study has aimed at producing a single-track and a three-track overlapping coatings on high-speed steel substrates using an AISI 316 consumable rod. Microhardness of coatings was examined by a Vickers micro hardness tester. Coatings of all the friction surfaced samples in as-deposited condition showed significant hardness. The infrared thermography showed that the peak temperature achieved by the AISI 316 coating was about 1020 ͦ C. The coatings, thus attained, were further analysed for their microstructural features and interfacial characteristics by using FE-SEM. The EDX analysis showed the presence of nickel, chromium and oxygen, which indicates the formation of oxide compounds. The formation of AISI 316 deposits on the HSS substrate and the effect of coating overlapping are discussed in this article.

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Plasma thermal spray of ceramic oxide coating on carbon steel with enhanced wear and corrosion resistance for oil and gas applications

Cited by 112 publications

References 28 publications

Fabrication of dense yttrium oxyfluoride ceramics by hot pressing and their mechanical, thermal, and electrical properties

Fabrication of dense yttrium oxyfluoride ceramics by hot pressing and their mechanical, thermal, and electrical properties

How deposition parameters affect corrosion behavior of TiO2-Al2O3 nanocomposite coatings

Characterization of Friction Surfaced Coatings of AISI 316 Tool over High-Speed-Steel Substrate

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