Reusable nanoporous polyimide (PI) aerogels are rather
promising
for highly efficient thermal insulation of future thermal protection
systems demanded in aerospace and domestic applications. However,
the development of high-performance PI aerogels is limited by their
unsatisfactory high-temperature resistance and poor reusability. Herein,
an Al2O3-hybridization strategy toward PI aerogels
is demonstrated, and the formed aerogels exhibit a nanoporous structure,
unusual reusability, and exceptional high-temperature resistance.
Furthermore, the aerogels retain their high-level properties such
as the very small changing rates of mass (≤0.3%), shrinkage
(≤2.53%), thermal conductivity (≤3%), and bulk density
(near-zero difference) even after five cycles of high-temperature
assessment (250 °C for 2400 s). The conventional huge heat-induced
shrinkage of PI aerogels could be substantially restrained even bearing
a high-temperature environment, realizing near-zero thermally insulating
degradation, which has an outstanding practical application value.
The high-temperature resistance of the aerogel is greatly improved
by the Al–O network constructed inside the PI aerogels, and
this resistance is retained even after multiple cycles under harsh
conditions, ultimately affording superior reusability to PI aerogels
for the first time. The high-temperature resistance and ultralow heat-induced
shrinkage properties of aerogels, as well as their reusability, make
them favorable candidates as thermal protection materials for the
future development of aircraft and military.