Metal borides, a
class of materials intensively used in industry
as superconductors, magnetic materials, or hot cathodes, remain largely
unexplored at the nanoscale mainly due to the difficulty in synthesizing
single-phase nanocrystals. Recent works have shown that synthetic
methods at lower temperatures (<400 °C) yield amorphous polydisperse
nanoparticles, while phase purity is an issue at higher temperatures.
Among all the metal-rich borides, nickel borides (Ni
x
B) could be a potential catalyst for a broad range of applications
(hydrogenations, electrochemical hydrogen, and oxygen evolution reactions)
under challenging conditions (such as high pH or high temperatures).
Here, we report a novel solid-state method to synthesize Ni
x
B nanopowders (with a diameter of approximately 45
nm) and their conversion into colloidal suspensions (inks) through
treatment of the nanocrystal surface. For the solid-state synthesis,
we used commercially available salts and explored the reaction between
the Ni and B sources while varying the synthetic parameters under
mild and solvent-free reaction conditions. We show that pure phase
Ni3B and Ni2B NCs can be obtained with high
yield in the pure phase using as precursors NiCl2 and Ni,
respectively. Through extensive mechanistic studies, we show that
Ni nanoclusters (1–2 nm) are an intermediate in the boriding
process, while the metal co-reactant lowers the decomposition temperature
of NaBH4 (used as a reducing agent and B source). Size
control can instead be exerted through reaction mediators, as seen
from the differential nucleation and growth of Ni (clusters) or Ni
x
B NCs when employing L- (amine, phosphine)
and X-type (carboxylate) mediators. Applying surface engineering methods
to our Ni
x
B NCs, we stabilized them with
inorganic (NOBF4) or organic (borane tert-butyl amine, oleylamine) ligands in the appropriate solvent (DMSO,
hexane). With this method, we produce stable inks for further solution
processing applications. Our results provide tools for further development
of catalysts based on Ni
x
B NCs and pave
the way for synthesizing other metal boride colloidal nanostructures.