Polylactide/poly[(R)‐3‐hydroxybutyrate] (PHB) blend fibers with superior heat‐resistance: Effect ofPHBon crystallization

Abstract

Blending low content of poly[(R)‐3‐hydroxybutyrate‐co‐4‐hydroxybutyrate] (P34HB ≤8 wt %) with poly(L‐lactide) (PLLA) has proven effective in enhancing heat resistance of PLLA fibers. Unfortunately, the enhancement is relatively limited with boiling water shrinkage of PLLA/P34HB blend fibers reduced to 9.9% at most. In this study, a series of PLLA/poly[(R)‐3‐hydroxybutyrate] (PHB) blend fibers with low PHB content (≤8 wt %) was prepared with sound spinnability. Surprisingly, the PLLA/PHB blend fibers showed much lower boiling water shrinkage than the PLLA/P34HB blend fibers with the same blend ratio. In particular, the boiling water shrinkage was dropped from ca. 80% for neat PLLA fibers to 9.9% for the PLA/P34HB blend fibers and further to 3.8% for the PLA/PHB blend fibers with 8 wt % P34HB or PHB added. Such an exceptionally improved heat resistance of the PLLA/PHB blend fibers could be closely related to an increase in crystallinity (Xc,PLLA) of the PLLA phase. Specifically, the mobility of the PLLA segments was promoted in the presence of PHB, along with notably improved orientation of the PLLA phase in the PLLA/PHB blend fibers. More importantly, investigation on crystallization behaviors revealed that the PHB phase served as an effective nucleating agent to accelerate the overall crystallization of PLLA. By contrast, the P34HB phase only acted as spherulite growth‐accelerating and/or nucleation‐assisting agents. These findings help provide a facile and effective strategy to improve heat resistance of PLLA fibers more significantly.

Superior heat‐resistant polylactide/poly(butylene succinate) blend fibers via in‐situ reactive compatibilization

“…Unfortunately, relatively sluggish crystallization rate with high t 1/2 (3.7 min for isothermal crystallized at 105°C) makes it difficult to develop PLA fibers with high crystallinity (only ca. 5%) even though an intensive elongational flow prevails during the melt‐spinning process 8 . This inhibits the PLA fibers from achieving great heat‐resistance, necessary for subsequent heat‐treatment (dyeing, ironing, etc.)…”