Dispersion polymerization of methyl methacrylate in supercritical
CO2 is studied in situ
by turbidimetry at 65 °C from 2000 to 5000 psia for various
concentrations of a poly(dimethylsiloxane)
monomethacrylate (PDMS−mMA) macromonomer stabilizer. The average
particle size, particle number
density, and overall surface area are reported vs time during particle
formation. Coagulative nucleation
and controlled coagulation regions have been identified. They are
governed by the amount of stabilizer
available relative to the total surface area of the dispersion.
Near the end of the controlled coagulation
region, which can last tens of minutes, the particle number density
approaches the final value. The
time in this region is longer than predicted by the model proposed by
Paine (Macromolecules
1990,
23,
3190) due to incomplete incorporation of stabilizer, solubility
limitations of polymerized stabilizer in the
continuous phase, and plasticization of the particles by
CO2, which increase particle coagulation.
Threshold values of pressure and stabilizer concentration are
required to achieve a solvent quality and
surface coverage sufficient to prevent uncontrolled coagulation during
particle formation.