Granulation
is an important method to increase the fluidity
of
compounds, especially drugs with needle-like shapes. Another function
of granulation is to mix active pharmaceutical ingredients (APIs)
and excipients. In this research, oiling-out spherical agglomeration
technology was used to obtain single- and multicomponent drug spherical
particles of gemfibrozil, which can be directly compressed. This technology
is carried out by simply heating and quenching operations in nonorganic
solvents. Compared with the current granulation technology, it is
estimated that approximately 400 metric tons (MT) of organic solvents
per year can be saved for every 100 MT of gemfibrozil production.
Meanwhile, based on the binary oiling-out phase diagram, the spherical
particles of gemfibrozil were prepared with high bulk density (0.71
g cm–3), good sphericity (>80%), high yield (>95%),
and adjustable particle size distribution, and the flowability is
improved by 47.37%. Furthermore, the multicomponent functional particles
of gemfibrozil and nimodipine for drug combination with the good morphology
and uniform distribution of components were obtained by establishing
ternary oiling-out phase diagrams. The results of tablet compaction
showed a 4 times increase in tabletability from single-component spherical
particles and a 2.7 times increase from multicomponent spherical particles
compared to commercial powders. On the other hand, the failing case
of gemfibrozil and simvastatin indicated that the binding energy between
molecules is the key point of this method, and this result revealed
the limitation of the oiling-out spherical agglomeration method for
the current selection strategy of drugs. This work provided an experimental
and theoretical basis for the further application of this green technology.