Highly porous metal oxide–polymer nanocomposites
are attracting
considerable interest due to their unique structural and functional
features. A porous polymer matrix brings properties such as high porosity
and permeability, while the metal oxide phase adds functionality.
For the metal oxide phase to perform its function, it must be fully
accessible, and this is possible only at the pore surface, but functioning
surfaces require controlled engineering, which remains a challenge.
Here, highly porous nanocomposite beads based on thin metal oxide
nanocoatings and polymerized high internal phase emulsions (polyHIPEs)
are demonstrated. By leveraging the unique properties of polyHIPEs,
i.e., a three-dimensional (3D) interconnected network of macropores,
and high-precision of the atomic-layer-deposition technique (ALD),
we were able to homogeneously coat the entire surface of the pores
in polyHIPE beads with TiO2-, ZnO-, and Al2O3-based nanocoatings. Parameters such as nanocoating thickness,
growth per cycle (GPC), and metal oxide (MO) composition were systematically
controlled by varying the number of deposition cycles and dosing time
under specific process conditions. The combination of polyHIPE structure
and ALD technique proved advantageous, as MO-nanocoatings with thicknesses
between 11 ± 3 and 40 ± 9 nm for TiO2 or 31 ±
6 and 74 ± 28 nm for ZnO and Al2O3, respectively,
were successfully fabricated. It has been shown that the number of
ALD cycles affects both the thickness and crystallinity of the MO
nanocoatings. Finally, the potential of ALD-derived TiO2-polyHIPE beads in photocatalytic oxidation of an aqueous bisphenol
A (BPA) solution was demonstrated. The beads exhibited about five
times higher activity than nanocomposite beads prepared by the conventional
(Pickering) method. Such ALD-derived polyHIPE nanocomposites could
find wide application in nanotechnology, sensor development, or catalysis.