The hydrogen and oxygen evolved during alkaline water electrolysis with liquid KOH electrolytes are typically separated using porous separators such as Zirfon PERL (Agfa), a commercially available composite of zirconium oxide and polysulfone. In this study, the hydrogen diffusivity (driven by concentration differences) and electrolyte permeability (driven by differential pressures) of the Zirfon PERL separator were characterized as a function of the temperature and molarity of the KOH filling. The diffusivity of hydrogen in the separator was found to be approximately 16% of that of the electrolyte filling inside its pores. With respect to water electrolysis conditions, the extent of hydrogen cross-permeation caused by the convection of the cross-permeating electrolyte was estimated and compared to that caused by diffusion. On the basis of the physically characterized mechanisms, smaller pores were predicted to reduce the differential pressure driven gas cross-permeation. In a water electrolyzer, hydrogen is evolved at the cathode (the negative pole) while oxygen is evolved at the anode (the positive pole). When both electrodes are connected by an alkaline electrolyte, hydroxide ions must permeate from the cathode to the anode in order to bring about the electrochemical reactions at the electrodes. In such alkaline water electrolyzers, typically aqueous KOH electrolytes (which provide higher conductivity than other lyes 1 ) and porous separators between both electrodes are used to provide the ionic conductivity between the electrodes and to separate the evolved gases.
2,3Alternatively, alkaline polymer electrolyte membranes can be used as the electrolyte.4-6 However, these membranes typically show low durability. 7,8 The thickness of the separator, its ionic conductivity and its gas permeability constitute a decisive property for the efficiency of water electrolysis, as these properties determine the ohmic drop and cross-permeation of the produced gases.9-11 A recent comparison of acidic and alkaline water electrolysis showed, that the lower hydrogen and oxygen diffusivities in alkaline electrolytes than in acidic electrolytes may be a decisive advantage of alkaline electrolyzers.
9Higher pressures at the gas outlets during water electrolysis means reducing the mass fraction of water in the produced gases and thus lower thermoneutral voltages. 9,12 In addition, applied pressures during water electrolysis enable efficient isothermal compression. 13 However, higher pressures increase the amount of hydrogen and oxygen diffusing through the separator, 9,10 so that porous separators that enable low gas crossover are required for efficient alkaline water electrolyzers.Composite materials of Zirconium oxide (zirconia) and polysulfone are high-performing and stable separators for alkaline water electrolysis.14,15 This type of separator combines the flexibility of the polymer with the stiffness and wettability of the ceramic zirconia.
16Agfa provides a commercially available product of this type of separator, denoted as '...