Electrically conducting polymers have been plagued in the past by problems associated with environmental stability and/or poor mechanical properties. Polyacetylene, the prototype conducting polymer, was successfully blended with elastomers (1) and thermoplastic elastomers (2). As a result its mechanical properties were dramatically improved. Blending, however, had no major impact on stability (1). Soluble processible conducting polymer precursors such as polyphenylene and polyphenylene sulfide have been doped in solution and conducting films of these materials could be cast from the solution (3). Unfortunately, once doped, polyphenylene and polyphenylene sulfide are quite reactive in air (4, 5).Polyheterocycles such as polythiophene and polypyrrole are polymers which have exhibited dramatic improvements in oxidative stability (6). Recent work by several investigators has enhanced the mechanical properties of polypyrrole by forming composites with polyvinyl alcohol and polyvinyl chloride (7).Polythiophene, however, has rather poor mechanical properties. In fact it is very difficult to synthesize polythiophene as a free-standing film (>10 microns thick). Most attempts to electrochemically synthesize polythiophene result in intractable powders which are deposited on the surface of an electrode (8,9). Only by keeping the current density at 10 tLAYcm 2 is it possible to peel off a fragile free-standing film (9). Since the conductivity of polythiophene is rather stable in air, attempts to improve its mechanical properties and processibility are warranted. Furthermore our research is aimed at obtaining structural modification and control of the morphology of polymers via electrochemical means. This communication describes a successful electrochemical approach to the improvement of the mechanical properties and processibility of polythiophene. Recent work by Frommer et al. suggests that polythiophene can be chemically polymerized in solution and conducting films can be cast (10). In another laboratory, free-standing films of polythiophene were grown electrochemically using large applied potentials (>10V) (11). Because of these high potentials, other reactions such as ring opening may occur and thus the material may contain species other than polythiophene.Experimental A three compartment electrochemical cell was used for the electrochemical synthesis of a polythiophene/ polyTHF multicomponent system. Figure 1 shows this cell. A Ag/Ag + reference electrode (+0.3V vs. SCE) was used to monitor the working electrode potential during the galvanostatic synthetic process. The working electrode was a 4 cm • 2.5 cm platinum working electrode, and a nickel mesh counterelectrode was used. The cell was filled with 50 ml of a 1M lithium perchlorate in tetrahydrofuran solution. The lithium perchlorate (G. F. Smith Company) had been previously dried at 110~ in dynamic vacuum for 36h, and then melted and allowed to cool under dynamic vacuum. The tetrahydrofuran (Fisher HPLC) was refluxed over lithium aluminum hydride, collected, and tra...