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Although high gas flow rates from shales are a relatively recent phenomenon, the knowledge bases of shale-specific well completions, fracturing and shale well operations have actually been growing for more than three decades and shale gas production reaches back almost one hundred ninety years. During the last decade of gas shale development, projected recovery of shale gas-in-place has increased from about 2% to estimates of about 50%; mainly through the development and adaptation of technologies to fit shale gas developments. Adapting technologies, including multi-stage fracturing of horizontal wells, slickwater fluids with minimum viscosity and simultaneous fracturing, have evolved to increase formation-face contact of the fracture system into the range of 9.2 million m2 (100 million ft2) in a very localized area of the reservoir by opening natural fractures. These technologies have made possible development of enormous gas reserves that were completely unavailable only a few years ago. Current and next generation technologies promise even more energy availability with advances in hybrid fracs, fracture complexity, fracture flow stability and methods of re-using water used in fracturing. This work surveyed over 350 shale completion, fracturing and operations publications, linking geosciences and engineering information together to relay learnings that will identify both intriguing information on selective opening and stabilizing of micro-fracture systems within the shales and new fields of endeavor needed to achieve the next level of shale development advancement.
Although high gas flow rates from shales are a relatively recent phenomenon, the knowledge bases of shale-specific well completions, fracturing and shale well operations have actually been growing for more than three decades and shale gas production reaches back almost one hundred ninety years. During the last decade of gas shale development, projected recovery of shale gas-in-place has increased from about 2% to estimates of about 50%; mainly through the development and adaptation of technologies to fit shale gas developments. Adapting technologies, including multi-stage fracturing of horizontal wells, slickwater fluids with minimum viscosity and simultaneous fracturing, have evolved to increase formation-face contact of the fracture system into the range of 9.2 million m2 (100 million ft2) in a very localized area of the reservoir by opening natural fractures. These technologies have made possible development of enormous gas reserves that were completely unavailable only a few years ago. Current and next generation technologies promise even more energy availability with advances in hybrid fracs, fracture complexity, fracture flow stability and methods of re-using water used in fracturing. This work surveyed over 350 shale completion, fracturing and operations publications, linking geosciences and engineering information together to relay learnings that will identify both intriguing information on selective opening and stabilizing of micro-fracture systems within the shales and new fields of endeavor needed to achieve the next level of shale development advancement.
Multiple fracture placements in single wells have a sixty year history with first applications soon after hydraulic fracturing was patented. Fracturing technology has been applied to offshore deviated wells, sand control wells, tight gas, coal, chalks, shales and conglomerates in turn as "conventional" reservoir limits were reached and each "new unconventional" reservoir was encountered. As fracturing technology was adapted to make an "unconventional" reservoir into a conventional reservoir, the adaptations and evolutions needed became part of the technology tool box waiting for the next challenge. Each innovation improved and stretched the reach of completions and production engineering as new findings were incorporated to monitor, model, optimize and extend the ranges of fracturing use for high and low temperatures, high stress formations and a variety of other challenges. This review looks at the development of multi-fractured wells from its first application in vertical wells where one well could now do the task of three wells, to the first modern application of highly multi-fractured horizontal wells used in chalks, shales and tight oil and gas reservoirs. The technical focus is on the learning procession covering details of casing wear, cyclic pressure application, isolation mechanisms, perforation placement, well spacing and fracture spacing. The technical literature and field learnings have both been searched for applicable information with a surprising variety of engineering application details brought forth that are useful in optimizing a single well or a whole development.
This paper describes the potential benefits of using combinations of horizontal injection and production wells for EOR processes or waterflooding. Our results show that a very favorable configuration occurs when two opposed horizontal wells are drilled from injection and production wells so that the opposed laterals are parallel in the patterns, and extended until the horizontal segments almost meet midway between the like wells. Compared to five-spot patterns with vertical wells, opposed horizontal wells can increase injectivity (injection rate per applied pressure drop) by as much as a factor of ten, depending on well spacing and formation thickness. Areal sweep efficiency can be increased by 25% to 40%. The horizontal-well advantages are greatest for thin formations with wide spacing, and decline significantly for thick formations and/or close spacing. Also, for a given injection pressure, the pressure gradient in the bulk of the reservoir can average several times greater when using opposed horizontal wells than when using vertical wells. This could significantly improve microscopic displacement efficiencies for EOR processes, such as micellar/polymer flooding, that are sensitive to interfacial tensions. Because of the better sweep efficiencies, faster flooding rates, and/or lower injection pressures that are possible with horizontal wells, all EOR methods should benefit by their use. For example, polymer floods can be improved by the higher injectivity and lower rates of shear at the injection sandface. The advantages of horizontal wells for CO2 flooding include: (a) delayed CO2 breakthrough because of the better sweep efficiency, (b) the potential for maintaining the MMP in more of the reservoir with no increase in the injection pressure, (c) better injectivity at the same pressures, and (d) the opportunity to convert more pumped producers to flowing wells. Thermal EOR was not investigated in this work, but the cited references show that horizontal wells have been successful in several field applications and more projects are being planned.
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