Rapid, inexpensive,
and precise water salinity testing remains
indispensable in water quality monitoring applications. Despite many
sensors and commercialized devices to monitor seawater salinity, salt
detection and quantification at very low levels of drinking water
(below 120 ppm) have been overlooked. In this paper, we report on
optimization of a low-cost microfluidic sensor to measure water salinity
in the range of 1–120 ppm. The proposed design employs two
copper microbridge wires suspended orthogonally in a PDMS microchannel
to measure salinity based on the electrical resistance between the
wires. The preliminary design of the sensor microchannel with a rectangular
cross-section width (
w
) of 900 μm and height
(
h
) of 500 μm could measure the water salinity
in the range of 1–20 ppm in less than 1 min with detection
sensitivity, limit of detection (LOD), and limit of quantification
(LOQ) of 17.1 ohm/ohm·cm
,
0.31 ppm, and 0.37 ppm,
respectively. Data from the preliminary design was used for developing
and validating a numerical model which was subsequently used for parametric
studies and optimization to improve the sensor’s performance.
The optimized design demonstrated an order of magnitude increase in
sensitivity (385 ohm/ohm·cm), a 6-fold wider detection range
(1–120 ppm), and a 15-fold enhancement in miniaturization of
the microfluidic channel (
w
= 200 μm and
h
= 150 μm) with LOD and LOQ of 0.39 and 0.44 ppm,
respectively. In the future, the sensor can be integrated into a hand-held
device to remove present impediments for low-cost and ubiquitous salinity
surveillance of drinking water.