The crystallization
behavior and morphological features of particles
obtained from amorphous diprophylline (DPL) are reported. After fast
cooling of the melt, progressive heating above the glass transition
(T
g ≈ 37 °C) induces the nucleation
and growth of well-shaped crystals: PC for primary crystals. The combination
of differential scanning calorimetry, hot stage optical microscopy,
powder X-ray diffraction, and Raman spectroscopy revealed that these
PC are kinetically favored and can form spontaneously in the supercooled
melt whatever the enantiomeric composition, although their development
and relative stability are influenced by the presence of theophylline,
the main impurity in DPL samples. Specific crystal surfaces of the
PC act as favorable areas and support for the subsequent formation
of previously known metastable crystal forms consisting of solid solutions
of the two DPL enantiomers. This study demonstrates the complex multistep
mechanism that can occur during the temperature-induced crystallization
of chiral amorphous drugs, and their strong sensitivity to enantiomeric
composition and chemical purity.