Sustainable and robust
superhydrophobic cotton fabrics were fabricated
using a coating solution that consisted of a novel castor oil-based
thiolated oligomer (CO–SH), octavinyl polyhedron oligomeric
sesquiloxane (Octavinyl-POSS), and hydrophobic SiO2 (H–SiO2) nanoparticles, via spray deposition and UV-induced thiol-ene
click chemistry. The novel CO–SH was synthesized through the
thiol-ene click reaction of castor oil and 3-mercaptopropionic acid,
following the esterification reaction with 2-mercaptoethanol. The
wettability of the coated cotton fabrics was tunable by changing the
concentration of H–SiO2 nanoparticles to ultimately
obtain superhydrophobic coatings with self-cleaning properties. The
highly robust superhydrophobic cotton fabric could resist at least
30 sandpaper abrasion cycles and 60 min ultrasound treatment without
the loss of its superhydrophobicity. Meanwhile, the functional cotton
fabric was capable of separating a variety of oil–water mixtures
and emulsions with ultrahigh separation efficiency due to the excellent
superhydrophobicity and superoleophilicity. The separation efficiency
was maintained at a value above 99.990% even after 30 separation cycles.
Therefore, the superhydrophobic fabric fabricated in this work can
be practically employed as a highly efficient separation material
in the management of oily water, which is to the benefit of the environment
and human health.