Polyester (PET) fabrics are widely
applied in functional textiles
due to their outstanding properties such as high strength, dimensional
stability, high melting point, low cost, recyclability, and flexibility.
Nevertheless, the lack of polar groups in the PET structure makes
its coloration and functionalization difficult. The present work reports
the one-step in situ synthesis of copper nanoparticles (CuNPs) onto
the PET fabric employing sodium hypophosphate and ascorbic acid as
reducing and stabilizing agents, at acidic (pH 2) and alkaline pH
(pH 11). This synthesis (i) used safer reagents when compared with
traditional chemicals for CuNP production, (ii) was performed at a
moderate temperature (85 °C), and (iii) used no protective inert
gas. The dielectric barrier discharge (DBD) plasma was used as an
environmentally friendly method for the surface functionalization
of PET to enhance the adhesion of CuNPs. The size of the CuNPs in
an alkaline reaction (76–156 nm for not treated and 93.4–123
nm for DBD plasma-treated samples) was found to be smaller than their
size in acidic media (118–310 nm for not treated and 249–500
nm for DBD plasma-treated samples), where the DBD plasma treatment
promoted some agglomeration. In acidic medium, metallic copper was
obtained, and a reddish color became noticeable in the textile. In
alkaline medium, copper(I) oxide (Cu2O) was detected, and
the PET samples exhibited a yellow color. The PET samples with CuNPs
presented improved ultraviolet protection factor values. Finally,
a minimal concentration of copper salt was studied to obtain the optimized
antibacterial effect against Staphylococcus aureus and Escherichia coli. The functionalized
samples showed strong antibacterial efficacy using low-concentration
solutions in the in situ synthesis (2.0 mM of copper salt) and even
after five washing cycles. The DBD plasma treatment improved the antibacterial
action of the samples prepared in the alkaline medium.