1I ntroductionNanoenergetics, in comparison with traditional energetics, exhibit enhanced performance, insensitivity,a nd mechanical strength, all of which are attributes required for next generation munition systems. Crystal size has as trong influence on the mechanical properties and the void size distribution of an explosive composition. These, in turn, govern the mechanical response of an explosive charge to shock stimuli by affecting the distribution of incident energy and thereby hot spot formation [1][2][3][4][5].I mproved mechanical properties can lead to reduced shock sensitivity in explosives [6,7].T he increased strength and stiffness of explosive compositions due to crystal size reduction, as described by the Hall-Petch relationship [8,9],c ontributes to reduced susceptibility to plastic deformation, which is ak ey precursor to initiation by mechanisms such as shear-band formation [10] and adiabatic void collapse [1]. Furthermore, significant evidence links higher reactivity with smaller crystal size in energetic materials. Some of the demonstrated improvements include:as maller critical diameter [11,12],s horter shock to detonation transition length [13,14],e nhanced sensitivity to initiation by short duration, high amplitude incident shocks [11],a nd improved detonation spreading [15].T hese improvements in performance are largely attributed to the higher number density of hot spots and al arger specific surface area. Gen-erally,i nsensitive explosive materials have low reactivity, as ignificant drawback. Nanoenergetics, therefore, are exciting because they exhibit an apparent paradox of high reactivity and low sensitivity.The key challenges in producing compositions containing HMX and CL-20 is obtaining the target crystal size, while retaining the desired polymorph, and achieving auniform binder coating without ripening the explosive [2,[16][17][18].I nt his study,t he approach used to produce the nano-HMX based compositions was ac ombination of mechanical particle size reduction and spray drying. Mechanical particle size reduction was utilized to achieve the desired crystal size of b-HMX. Am echanical (top down) process was em-Abstract:A dvanced munition systems require explosives which are more insensitive, powerful, and reactive. For this reason, nano-crystalline explosives present an attractive alternative to conventional energetics. In this study,f ormulations consisting of 95 %o ctahydro-1,3,5,7-tetranitro-1,3,5,7tetrazocine (HMX) and 5% polyvinyl alcohol (PVOH) were prepared with mean crystal sizes ranging from 300 nm to 2 mm. The process to create these materials used ac ombination of mechanical particle size reduction and spray drying, which has the advantages of direct control of crystal size and morphology as well as the elimination of ripening of crystals (which occurs during slurry coating of nanomaterials). The basic physical characteristics of these formulations were determined using av ariety of techniques, including scanning electron microscopy and X-ray diffraction. Compressive st...