Polymer composites have been explored
for electromagnetic interference
(EMI) shielding materials instead of metals due to their low density
and flexibility. However, the insufficient EMI shielding effectiveness
(EMI SE) caused by the loss of the conducting pathways within the
filler-to-filler contacts inside the polymer matrix limits the use
of polymers. Herein, we demonstrate a facile and scalable approach
for preparing ultrathin and lightweight multiwalled carbon nanotube
(MWCNT) buckypaper/electrospun polyacrylonitrile (PAN) nanofiber (BP/NF)
composite membranes via electrospinning, thermal-rolling, and vacuum
filtration. The smooth surface, higher surface energy, and high mechanical
strength of 19 MPa were dependent on the enhanced interfacial network
between the BP and NF substrates, thermal-rolled at 130 °C. Furthermore,
a superior specific shielding efficiency of 13 734 dB cm2 g–1 was achieved for the 100 μm thick
BP/NF composite membrane, which is superior to most of the previously
reported MWCNT/polymer composite membranes. This study demonstrates
a critical breakthrough for the application of the polymer composites
for applications in portable, wearable electronics and military equipment.