Rapid synthesis of high-purity MAG from refined, bleached, and deodorized palm stearin (RBDPS) via chemical glycerolysis in the presence of pyridine was developed to obviate the conventional molecular distillation in the production of pure MAG. The optimal reaction for the sodium methoxide-catalyzed glycerolyis of RBDPS was recorded at 110°C using a 3 wt% catalyst concentration based on the weight of RBDPS, with an RBDPS/glycerol ratio of 1:2 and an RBDPS/pyridine ratio of 1:4. High yields of over 99% were achieved rapidly in 15 min, and increases in DAG and FFA were observed after a prolonged reaction time.Paper no. J11044 in JAOCS 82, 791-795 (November 2005).
KEY WORDS:Glycerolysis; monoacylglycerols; pyridine; refined, bleached, and deodorized palm stearin.Partial glycerides are synthesized commercially on an industrial scale for application as emulsifying agents in a wide range of foods. MAG, with emulsifying properties superior to DAG, account for over 70% of the total world consumption as food emulsifiers (1). The chain length of the alkyl group in MAG in various formulations will determine the application, e.g., as emulsifiers, texturing agents, lubricants, or plasticizers in pharmaceuticals, cosmetics, or textiles (2). However, the applications of MAG are still mainly in the food industry because of their excellent self-emulsifying and surface-active properties. MAG are usually produced commercially by the glycerolysis of natural oils and fats. The reaction involves a reversible equilibrium; thus, the reaction product will always contain a mixture of MAG, DAG, and TAG. Generally, a reaction temperature above 220°C and an inorganic catalyst are needed (3). In addition to glycerolyis starting from oils and fats, the glycerolyis of methyl esters has also been investigated by researchers. Jeromin et al. (4) reported the production of MAG via the glycerolysis of methyl esters derived from animal and vegetable fats and oils. The reaction was carried out using methyl esters at a concentration ratio of MAG and DAG that lay between 3 and 10 in the presence of an alkaline catalyst. The reaction temperatures were slightly lower than those described earlier, i.e., between 130 and 160°C, but at a vacuum of 200 to 400 mbar. Both reactions yielded technical-grade MAG consisting of a glyceride mixture containing 40-60% MAG and DAG.Technical-grade MAG generally consists of a mixture of 40-48% MAG, 30-40% DAG, 5-10% TAG, 0.2-9% FA, and 4-8% glycerol (2). However, when used as emulsifiers, glycerides are required to contain at least 90% MAG. Hence, in the conventional production of such glycerides, it is necessary to subject the glyceride mixture to molecular distillation to enhance the content of MAG. The final yield in the conversion from TAG to MAG was reported to be about 58% (3).The production of MAG via chemical synthesis can be further improved by using a suitable solvent to increase the solubility of glycerol in the oil and subsequently enhance the glycerolysis reaction. Studies using various solvents to improve the...