Sulfated
zirconia was synthesized adopting chlorosulfonic acid
as a novel sulfonating reagent, with significantly improved sulfur
content and less sulfur leaching than conventional sulfated zirconia.
The optimized sulfonation process, guided by the incipient-wetness
impregnation method, reduced the waste of energy and environmental
pollution caused by the excess acid solution to a certain extent.
The catalysts were characterized using EA, TGA, FTIR, XPS, XRD, FE-SEM,
HR-TEM, N2 adsorption–desorption isotherms, and
pyridine-adsorbed Fourier transform infrared spectroscopy (Py-FTIR)
techniques to investigate the effect of synthesis variables on the
physicochemical properties of the catalysts in detail. Further, the
catalytic performance of these catalysts in alkylation for removing
trace olefins from aromatics was systematically evaluated using a
continuous-flow fixed-bed tubular microreactor. It was evident from
the results that the synthesis variables, such as the concentration
of chlorosulfonic acid, sulfonation time, and calcination temperature,
were significant factors affecting the surface sulfur species and
structural, textural, acidic properties as well as catalytic properties
of the as-synthesized catalysts. The CSZ650-(0.75, 5) catalyst,
synthesized by sulfonation with 0.75 M chlorosulfonic acid for 5 min
and by air calcination at 650 °C, exhibited more outstanding
catalytic performance than various other typical heterogeneous catalysts,
such as sulfated zirconia synthesized by sulfuric acid, zeolites,
and acid clay. The negligible decrease in catalytic activity over
four catalytic runs revealed the excellent reusability of the CSZ650-(0.75, 5) catalyst, making the catalyst promising for industrial
applications.