To increase the controlled-release performance of film-coated
fertilizer
granules using polymer latex as a coating reagent, increasing the
cross-linking density of the film during spray coating is crucial.
In this study, vinyltriethoxysilane (VTES) was incorporated into styrene-acrylate
copolymer latex, with film cross-linking achieved by the condensation
of silanol groups derived from the hydrolysis of VTES. VTES-copolymerized
latex-coated urea granules were prepared by spray coating in a fluidized
bed. The film cross-linking density and controlled-release performance
were significantly increased. The structural characteristics of the
film cross-linked network were theoretically calculated and analyzed.
The cross-linked network with high cross-linking density had a smaller
size of mesh structure, significantly reducing the free volume of
the film and increasing the diffusion resistance of nutrients. The
urea diffusion coefficient across the planar film decreased from 2.74
× 10–15 to 0.125 × 10–15 m2/s when the VTES copolymerized ratio reached 10%. At
a low coating amount of 4 wt %, the release period of the film-coated
urea granules increased to 32 days, surpassing that of the reference
sample by over 300%.