Copper slag (CS) is a solid waste from the copper pyrometallurgical
process. Calcined CS is rich in Fe2O3 and Fe3O4 and has micro amounts of CaO, MgO, Al2O3, ZnO, and CuO, which can be used as catalysts in the
thermochemical conversion of municipal sewage sludge (SS). This work
aimed to study the in situ catalytic pyrolysis of
SS under Calcined CS, including thermal degradation characteristics,
pyrolysis kinetics, thermodynamics, and evolution of gaseous products.
The results showed that devolatilization of organic substances in
SS mainly happened at 150–600 °C. The addition of Calcined
CS caused the thermal decomposition rate of SS to accelerate and the
mass loss to increase. The kinetics of SS pyrolysis with and without
Calcined CS were calculated by deconvolution, the Friedman method,
and the generalized master plots method, and the results showed that
Calcined CS led to a decrease in the apparent activation energy (E
α) and pre-exponential factor (A), while there was no significant influence on the pyrolysis
reaction mechanism (f(α)). Online monitoring
of SS pyrolysis gases revealed that Calcined CS promoted the formation
of CO2, CO, CH4, NH3, CO,
and CC. However, it had a negative impact on C–O. This
study provides insights into coprocessing of the two solid wastes
and promotes integrated resource recycling of CS and SS.