CuO has been regarded as a promising catalyst for the
electrochemical
reduction of nitrate (NO3
–RR) to ammonium
(NH3); however, the intrinsic activity is greatly restricted
by its poor electrical property. In this work, self-supported Zn-doped
CuO nanosheet arrays (Zn–CuO NAs) are synthesized for NO3
–RR, where the Zn dopant regulates the electronic
structure of CuO to significantly accelerate the interfacial charge
transfer and inner electron transport kinetics. The Zn–CuO
NAs are constructed by a one-step etching of commercial brass (Cu64Zn36 alloy) in 0.1 M NaOH solution, which experiences
a corrosion–oxidation–reconstruction process. Initially,
the brass undergoes a dealloying procedure to produce nanosized Cu,
which is immediately oxidized to the Cu2O unit with a low
valence state. Subsequently, Cu2O is further oxidized to
the CuO unit and reconstructed into nanosheets with the coprecipitation
of Zn2+. For NO3
–RR, Zn–CuO
NAs show a high NH3 production rate of 945.1 μg h–1 cm–2 and a Faradaic efficiency
of up to 95.6% at −0.7 V in 0.1 M Na2SO4 electrolyte with 0.01 M NaNO3, which outperforms the
majority of the state-of-the-art catalysts. The present work offers
a facile yet very efficient strategy for the scale-up synthesis of
Zn–CuO NAs for high-performance NH3 production from
NO3
–RR.