Pretreatment Optimization of Corn Stover with Subsequent Enzymatic Hydrolysis for Polyhydroxybutyrate (PHB) Production

Abstract

Polyhydroxybutyrate (PHB) is considered a potential substitute for conventional, non-biodegradable petroleum-based plastics. However, high production cost has been a major drawback to the commercialization of PHB. The use of low-cost lignocellulosic agricultural residues such as corn stover, together with an effective pretreatment method, can reduce production costs. In this study, optimization of pretreatment methods for corn stover – namely, steam explosion and sequential steam explosion–dilute acid pretreatment – was done to maximize the concentration of reducing sugars in the hydrolysate obtained after enzymatic saccharification. Response surface methodology (RSM)-designed experiments showed that steam explosion temperature had the highest impact on reducing sugar production for both pretreatment methods. Optimum conditions for steam explosion pretreatment were 220.9 °C steam explosion temperature and 11.2 min residence time, yielding a hydrolysate with 9.67 g/L (64.50% yield) of reducing sugars after saccharification. For the sequential pretreatment, 9.14 g/L of reducing sugars (60.93% yield) was produced from the optimum conditions of 224.8 °C steam explosion temperature, 144.2 °C dilute acid temperature, 43.8 min reaction time, and 5% w/v acid concentration. Dilute acid pretreatment significantly decreased the reducing sugar yield after the steam explosion by 5.5%, probably due to the degradation of reducing sugars, making steam explosion sufficient in the pretreatment of corn stover. More importantly, PHB was produced using the hydrolysate from steam-exploded corn stover, with a maximum concentration of 1.81 g/L after 24 h of bacterial fermentation. Therefore, the steam explosion was proven effective in producing sugar-rich hydrolysates from corn stover for PHB production.

Techno-Economic Feasibility of Polyhydroxybutyrate (PHB) Production from Corn Stover

“…Table 1 shows the material basis used for the technical feasibility studies of PHB production from corn stover. The data presented are optimal values obtained from the different upstream and downstream processes conducted (Perez et al 2023;Tantoco et al 2023).…”