Printed HF antennas for RFID on-metal transponders

Abstract

Purpose – The purpose of this paper is to investigate screen-printed high-frequency (HF) antennas for radio frequency identification (RFID) on-metal transponders in which a magnetic sheet was used as a substrate material. Design/methodology/approach – A transponder antenna was designed in the form of square coil using a high-frequency electromagnetic software. Then, the antenna was fabricated with screen printing technique on two different magnetic sheets (RFN4 and RFN7) and on polyethylene naphthalate (PEN) foil for comparison. Its printing was carried out with polymer pastes based on silver flakes (PM-406 and SF). Thickness, track width and spacing were examined for the antennas using digital microscope and contact profilometer. Resistance and inductance were also measured, and resonant frequency, quality factor and target values of capacitance to achieve resonant frequency of the tested antenna at 13.56 MHz were calculated. Finally, RFID chips were mounted to the prepared antennas using an isotropic conductive adhesive, and a maximum read distance was measured with a reader installed in a smartphone. Findings – It was found that an antenna thickness on the magnetic sheets used was higher than on PEN foil. At the same time, surface roughness of the fabricated antennas on these sheets was revealed to be higher as well. Inductance of the measured antennas exhibited good conformity with the antenna design, but higher divergence was noticed in the measured resistance. Its lowest value was achieved when the antenna was printed with the paste PM-406 on PEN foil and the highest one when it was fabricated with the paste SF on the same substrate. This suggests that high attention needs to be paid to a polymer paste selected for antenna printing. The performed tests showed that the magnetic sheet RFN4 seems to be better substrate for on-metal transponders compared to RFN7 due to lower resistance and higher quality factor of the prepared antennas. Research limitations/implications – Further investigations are required to examine mechanical and thermal durability of the HF antennas printed on the magnetic sheets. Practical implications – The investigated HF antennas fabricated on magnetic sheets can find application in near field communication (NFC) transponders designed to be placed on metallic surfaces, e.g. on frames of advertising screens. Originality/value – Influence of used magnetic sheets and polymer pastes on geometry and electrical properties of HF antennas for RFID on-metal transponders was investigated. The presented investigations can be interesting for NFC/RFID designers who are involved in designing systems suitable for metallic surfaces.

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