In this paper, we
present a detailed study on the microstructure
evolution and interdiffusion in Nb/Si-layered systems. Interlayer
formation during the early stages of growth in sputter-deposited Nb-on-Si
and Si-on-Nb bilayer systems is studied
in vacuo
using
a high-sensitivity low-energy ion-scattering technique. An asymmetric
intermixing behavior is observed, where the Si-on-Nb interface is
∼2× thinner than the Nb-on-Si interface, and it is explained
by the surface-energy difference between Nb and Si. During Nb-on-Si
growth, the crystallization of the Nb layer occurs around 2.1 nm as-deposited
Nb thickness with a strong Nb(110)-preferred orientation, which is
maintained up to 3.3 nm as-deposited Nb thickness. A further increase
in the Nb layer thickness above 3.3 nm results in a polycrystalline
microstructure with a reduced degree of texture. High-resolution cross-sectional
transmission electron microscopy imaging is performed on Nb/Si multilayers
to study the effect of the Nb layer texture on interdiffusion during
low-temperature annealing. Nb/Si multilayers with amorphous 2 nm Nb
layers and strongly textured 3 nm thick Nb layers, with limited grain-boundary
pathways for diffusion, show no observable interdiffusion during annealing
at 200 °C for 8 h, whereas in a Nb/Si multilayer with polycrystalline
4 nm thick Nb layers, a ∼1 nm amorphous Nb/Si interlayer is
formed at the Si-on-Nb interface during annealing.