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The article considers the issue of changing the stressstrain state of reinforced concrete sleepers depending on the value of the axle loads and the requirements for the modes of its bench endurance tests. This issue is very relevant, since at present, in certain sections of the network (directions of the Eastern operational area), due to the high traffic density, the impact on the track increases and the axle load increases. Such a change entails the need to revise the requirements for the methods for determining and confirming the resource of all track elements, including the loading modes of reinforced concrete sleepers during its bench tests. To determine the influence of the axle load, measurements were made of the actual stress-strain state of reinforced concrete sleepers laid on the tangent section of the Test Loop of the JSC “VNIIZHT”. The loading was realized by a running train of 72 cars and a specially formed experimental coupler of a locomotive and three cars with an axle load of 23.5, 25 and 27 tf, respectively. Measurements made it possible to obtain the dependence of the change in stresses and deformations on the change in the axle load, as well as to reveal the rheological features of the interaction of reinforced concrete sleepers and the ballast layer. Obtained measurement results were used as basic stresses and strains for calculating loading modes in bench endurance tests. Purpose of the calculation is to achieve the maximum identity of the stress state when the sleepers are loaded on the bench with its stress state during real operation. In addition, experimental bench loading of a reinforced concrete sleeper was carried out, during which the modes obtained by the calculation were implemented and its stress-strain state was measured. Results of comparing the stress state of a reinforced concrete sleeper obtained during full-scale measurements on the way and during loading on the stand showed their identity, which confirmed the adequacy of the calculated loading modes. The final result of the work was the loading modes for bench tests of reinforced concrete sleepers, taking into account the influence of the axle load value.
The article considers the issue of changing the stressstrain state of reinforced concrete sleepers depending on the value of the axle loads and the requirements for the modes of its bench endurance tests. This issue is very relevant, since at present, in certain sections of the network (directions of the Eastern operational area), due to the high traffic density, the impact on the track increases and the axle load increases. Such a change entails the need to revise the requirements for the methods for determining and confirming the resource of all track elements, including the loading modes of reinforced concrete sleepers during its bench tests. To determine the influence of the axle load, measurements were made of the actual stress-strain state of reinforced concrete sleepers laid on the tangent section of the Test Loop of the JSC “VNIIZHT”. The loading was realized by a running train of 72 cars and a specially formed experimental coupler of a locomotive and three cars with an axle load of 23.5, 25 and 27 tf, respectively. Measurements made it possible to obtain the dependence of the change in stresses and deformations on the change in the axle load, as well as to reveal the rheological features of the interaction of reinforced concrete sleepers and the ballast layer. Obtained measurement results were used as basic stresses and strains for calculating loading modes in bench endurance tests. Purpose of the calculation is to achieve the maximum identity of the stress state when the sleepers are loaded on the bench with its stress state during real operation. In addition, experimental bench loading of a reinforced concrete sleeper was carried out, during which the modes obtained by the calculation were implemented and its stress-strain state was measured. Results of comparing the stress state of a reinforced concrete sleeper obtained during full-scale measurements on the way and during loading on the stand showed their identity, which confirmed the adequacy of the calculated loading modes. The final result of the work was the loading modes for bench tests of reinforced concrete sleepers, taking into account the influence of the axle load value.
The increase in the service life of track superstructure has always been an important task since this allows reduction in the cost of repairs and current maintenance of the track.The objective of the work is to determine the mutual influence of the rail cant and the track gauge based on the results of measurements carried out by track recording cars, as well as their impact on the stress-strain state of the rail. The analysis was based on statistical and the finite element methods. Using statistical methods, it was determined that the rail cant and track gauge values do not have a normal distribution and have a weak feedback. The reasons were explained in the conclusions.To determine with the finite element method contact stresses in the rail head on the track sections available in the sample, with different combinations of rail cant and track gauge, a model with full geometric similarity was developed.The results obtained from the calculations demonstrate that the deviation of the cant within the range from 1/15 to 1/30 leads to an increase in stresses by more than 20 %, while changing the track gauge has a weak effect on the stress-strain state of the rail head. The maximum increase in contact stresses, at the analysed section, was 97 %, with a cant of 1/990 and a track gauge of 1526 mm.The growth of contact stresses leads to the formation of fatigue cracks and, as a consequence, to the defects and then to replacement of the rail. To increase the service life of the rails, it is recommended to monitor the condition of fasteners and compliance with the technology of current maintenance works, as well as to reconsider tolerance of the deviation of the cant both upward and downward.
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