This
study introduced an innovative two-stage fermentation process
to maximize sugar utilization and biobutanol production from alkaline-pretreated
rice straw. The new bioconversion process was composed of an acidogenic
fermentation process followed by an acetone–butanol–ethanol
(ABE) fermentation process. A sugar-rich hydrolysate (90.4 g/L reducing
sugar) and a high acid content fermentation broth (33.9 g/L butyric
acid), both produced from rice straw, were mixed together to increase
the yield of the biofuels in the ABE fermentation process. Butyric
acid and acetic acid generated from the acidogenic fermentation process
play a critical role in the ABE fermentation process, which was confirmed
by gene expression analysis of five messenger RNAs. Compared with
the conventional process, this unique strategy increased the final
butanol concentration from 6.2 to 15.9 g/L with 3-fold lower cellulase
loading. Furthermore, an enhanced production of 149 g butanol and
36 L hydrogen gas from 1 kg rice straw was achieved, which is approximately
equivalent to the energy contained in 124 and 15 g gasoline, respectively.
Thus, the novel two-stage fermentation process was an effective and
economic new approach for energy generation from lignocellulosic biomass.