Processing of a Washed Dry Concentrate Containing 26% P2o5 Into Ammophosphate, Sulpho- And Nitroammophosphate Fertilizers

Abstract

The process of obtaining ammophosphate by means of phosphoric acid decomposition of washed dried concentrate (WDC) with 26 % Р2О5 and 10 % СО) - raw material for the production of thermally fired concentrate, has been studied. The extraction phosphoric acid contains (mass. %): 16.46 P2O5, 0.06 CaO, 1.11 MgO, 0.27 Fe2O3, 0.41 Al2O3, 2.98 SO3 and 0.99 F. The mass ratio of WPPA: WDC ranged from 100: 10 to 100: 30. Then acidic phosphate pulps (at 65°C) after 45 minutes were ammoniated to pH = 3.8, granulated and dried at 85 - 90°C. It has been shown that the nitrogen content in the finished product ranges from 4.92 - 7.11 %, total phosphorus (P2O 5t.) 41.48 - 46.44 %, phosphorus assimilated by plants (P2O5acceptable) 34.79 - 45.11 %, water-soluble phosphorus (P2O 5w.s.) 23.49 - 37.73 %. The addition of 5 - 7.5 % H2SO4 or HNO3 in the form of a monohydrate makes it possible to intensify the process of phosphoric acid decomposition of phosphate raw materials and to obtain sulfo- and nitroammophosphate with significantly highcontents of P2O5 acceptable and P2O5 w.s.. So, with a weight fraction of WDC equals to 30 and weight fractions of H2SO4 - 5 and 7.5, there have been 37.6 and 34.47 % P2O5 total in sulfoammophosphate; 24.11 and 22.06 % CaO t. , 88.75 and 96.4 % P2O5 acceptable: P2O5t., 77.39 and 79.54 % P2O5 w.s. : P2O5t., 6.03 and 7.08 % nitrogen, respectively. In the case of using HNO3, nitroammophosphate contains the largest amount of nitrogen due to additionally introduced nitric acid, but the phosphate raw material has a relatively low decomposition coefficient. The strength of granules of all brands of fertilizers averages 3.50 MPa and are quite suitable for bulk storage and transportation. Material balances for the production of ammophosphate, sulfoammophosphate and nitroammophosphate have been calculated.