Processing of materials at cryogenic temperature and its implications in manufacturing: A review

Singla, Anil Kumar; Singh, Jagtar; Sharma, Vishal S.

doi:10.1080/10426914.2018.1424908

Cited by 56 publications

(19 citation statements)

References 192 publications

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“…In this context, the development of new materials with superior characteristics or better performance than existing materials is desirable to lead to a longer product life and therefore to reduce the cost of the product. The cost of cutting tools used in the manufacturing industry at present, particularly to machine high-value components such as turbine blades, automotive and aerospace parts, machine parts and biomedical implants, is significant and dictates the total manufacturing cost and thus the final price of the product [3]. The tooling cost is not only associated with the cost incurred on relapping the tools, but it also involves the cost incurred due to the increased cycle time owing to the unloading and reloading of the new tool.…”

Section: Introductionmentioning

confidence: 99%

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The Critical Raw Materials in Cutting Tools for Machining Applications: A Review

et al. 2020

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A variety of cutting tool materials are used for the contact mode mechanical machining of components under extreme conditions of stress, temperature and/or corrosion, including operations such as drilling, milling turning and so on. These demanding conditions impose a seriously high strain rate (an order of magnitude higher than forming), and this limits the useful life of cutting tools, especially single-point cutting tools. Tungsten carbide is the most popularly used cutting tool material, and unfortunately its main ingredients of W and Co are at high risk in terms of material supply and are listed among critical raw materials (CRMs) for EU, for which sustainable use should be addressed. This paper highlights the evolution and the trend of use of CRMs) in cutting tools for mechanical machining through a timely review. The focus of this review and its motivation was driven by the four following themes: (i) the discussion of newly emerging hybrid machining processes offering performance enhancements and longevity in terms of tool life (laser and cryogenic incorporation); (ii) the development and synthesis of new CRM substitutes to minimise the use of tungsten; (iii) the improvement of the recycling of worn tools; and (iv) the accelerated use of modelling and simulation to design long-lasting tools in the Industry-4.0 framework, circular economy and cyber secure manufacturing. It may be noted that the scope of this paper is not to represent a completely exhaustive document concerning cutting tools for mechanical processing, but to raise awareness and pave the way for innovative thinking on the use of critical materials in mechanical processing tools with the aim of developing smart, timely control strategies and mitigation measures to suppress the use of CRMs.

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Section: Introductionmentioning

confidence: 99%

“…However, various carbon sources can be used in the production of diamonds. Bearing in mind the limitation of the use of critical materials in materials intended for machining, the development of tools from Al 2 O 3 and diamonds has been taken into account later in this chapter.…”

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confidence: 99%

The Critical Raw Materials in Cutting Tools for Machining Applications: A Review

et al. 2020

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“…According to Gill et al and Shokrani et al [19,20], soaking temperature, soaking time and cooling/heating rate are important parameters of cryogenic treatment cycle and these parameters need to be optimized for different materials. While Singla et al [21] have recommended soaking temperature in the range of −160 to −196 • C to realize the maximum improvement in the mechanical properties for materials. Soaking time of 24 h, cooling/heating rate of less than 2 • C/min have been recommended as optimum parameters.…”

Section: Introductionmentioning

confidence: 99%

Impact of Cryogenic Treatment on HCF and FCP Performance of β-Solution Treated Ti-6Al-4V ELI Biomaterial

et al. 2020

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The poor fatigue strength of Ti-6Al-4V ELI is a main cause of failure in structural implants. In this work, Ti-6Al-4V ELI was subjected to β-solution treatment to obtain martensite microstructure and further subjected to −196 °C for 24 h. Significant improvement in high cycle fatigue performance of martensite Ti-6Al-4V ELI was observed on exposure to cryogenic cycle. Resistance to fatigue crack growth of alloy was augmented in martensite structure as compared with mill annealed sample and the same was retained even after exposure to cryogenic treatment. The variation observed in fatigue behavior due to cryogenic treatment was correlated with fractography and metallurgical investigations. Improvement in high cycle fatigue performance can be attributed to a combined effect of a decrease in the size of prior β grain, formation of massive α patch and its subsequent transformation into ultra-fine α and β during the soaking period at −196 °C.

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“…A little improvement in tensile strength and a slight drop in hardness wereobserved on account of 48 hr of CTT. Singla et al [7] assessed the cryogenic processing of the materials and manufacturing.…”

Section: Iintroductionmentioning

confidence: 99%

“…Thornton et al [16] studied the impact of CTT on the wear behaviour of the materials.Soaking temperature anddurationwere the important factors which decided the quality of the cryotreated materials. The total cost of cryogenic cycle dependedon the soaking time [17].…”

Section: Iintroductionmentioning

confidence: 99%

The Influence of Deep Cryogenic Treatment (DCT) on the Mechanical Behaviour of Aluminium Metal Matrix Composites

Venkatesh,

Shanmughasundaram*

2019

IJITEE

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The outcome of cryogenic treatment (CTT) on the mechanical behaviour of Al alloy LM 25, LM25+5% fly ash and LM25+10%fly ash composites was investigated. Cryogenic treatments were performed with threedifferent soaking periods (0 hr (Untreated), 12hr, 24hr) ata constant cryogenic temperature of -196°C. After the CTT, the mechanical behaviour of the materials was measured. It is obvious that LM25+10% fly ash composites exhibitbetter mechanical properties than the LM25 and LM25+10% fly ash composites.As cryogenic soaking period increases mechanical properties of the MMCs tend to increase too. The effect of fly ash mass percentage and cryogenic soaking period on the mechanical behaviour of materials was studied by using Taguchi and Analysis of Variance (ANOVA).

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Processing of materials at cryogenic temperature and its implications in manufacturing: A review

Cited by 56 publications

References 192 publications

The Critical Raw Materials in Cutting Tools for Machining Applications: A Review

The Critical Raw Materials in Cutting Tools for Machining Applications: A Review

Impact of Cryogenic Treatment on HCF and FCP Performance of β-Solution Treated Ti-6Al-4V ELI Biomaterial

The Influence of Deep Cryogenic Treatment (DCT) on the Mechanical Behaviour of Aluminium Metal Matrix Composites

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