Production and maintenance planning for a failure-prone deteriorating manufacturing system: a hierarchical control approach

Kouedeu, Annie Francie; Kenné, Jean‐Pierre; Dejax, Pierre; Songmené, Victor; Polotski, Vladimir

doi:10.1007/s00170-014-6175-y

Cited by 33 publications

(20 citation statements)

References 20 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…In particular, we extend the work of Martinelli et al [11], Hajej et al [9], and Kouedeau et al [14] in several directions: (i) at presenting an integrated production-maintenance-quality approach which serves to analyze the interactions between these three key functions; (ii) at studying the impact of a double deterioration process with continuous deterioration of part quality and reliability; (iii) at considering the dependence between productivity and product quality, leading to define operation-dependent defectives. We note that these set of characteristics have not been treated simultaneously in the literature yet.…”

Section: Introductionsupporting

confidence: 70%

“…Although, such type of failures is common in production systems, they are rarely considered by researchers and practitioners. Additionally, during the last years the focus has been on the dependence between productivity and the failure rate, and just some works have studied the connection between operation-dependent failures and deterioration, as in Kouedeau et al [14]. Nevertheless, in modern production systems, deterioration is a common industrial phenomenon.…”

Section: Industrial Motivationmentioning

confidence: 99%

“…Where and are given constants. More precisely, the value of constants of the defectives rate has the general form, (Kouedeu et al [14]): =…”

Section: Problem Formulationmentioning

confidence: 99%

“…Some authors have proposed frameworks for the joint production-quality rate of the machine, and that such machine deteriorates with increased use. Other researchers have treated the problem of production-dependent failure rates, for example Kouedeau et al [14] analyzed a manufacturing system comprising parallel machines with failure rate depending on their productivity. They determined the productivity of the main and the supporting machine.…”

Section: Introductionmentioning

confidence: 99%

See 3 more Smart Citations

Production and Maintenance Planning for a Deteriorating System with Operation-Dependent Defectives

et al. 2018

View full text Add to dashboard Cite

This paper provides new insights to the area of sustainable manufacturing systems at analyzing the novel paradigm of integrated production logistics, quality, and maintenance design. For this purpose, we investigate the optimal production and repair/major maintenance switching strategy of an unreliable deteriorating manufacturing system. The effects of the deterioration process are mainly observed on the failure intensity and on the quality of the parts produced, where the rate of defectives depends on the production rate. When unplanned failures occur, either a minimal repair or a major maintenance could be conducted. The integration of availability and quality deterioration led us to propose a new stochastic dynamic programming model where optimality conditions are derived through the Hamilton-Jacobi-Bellman equations. The model defined the joint production and repair/major maintenance switching strategies minimizing the total cost over an infinite planning horizon. In the results, the influence of the deterioration process were evident in both the production and maintenances control parameters. A numerical example and an extensive sensitivity analysis were conducted to illustrate the usefulness of the results. Finally, the proposed control policy was compared with alternative strategies based on common assumptions of the literature in order to illustrate its efficiency.

show abstract

Section: Introductionsupporting

confidence: 70%

Section: Industrial Motivationmentioning

confidence: 99%

“…Where and are given constants. More precisely, the value of constants of the defectives rate has the general form, (Kouedeu et al [14]): =…”

Section: Problem Formulationmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

See 2 more Smart Citations

Production and Maintenance Planning for a Deteriorating System with Operation-Dependent Defectives

et al. 2018

View full text Add to dashboard Cite

show abstract

“…This involves maintaining the stock level at a specific threshold when the production system is available, in order to avoid backlogs during failure periods. The concept of HPP has evolved to include the study of more complex problems based essentially on HPP extensions to specific areas, such as preventive maintenance (Kouedeu et al, 2014), supply chain (Hajji et al, 2009), setup (Assid et al, 2014), quality (Rivera-Gomez et al, 2013) and subcontracting (Hajej et al, 2014)). …”

Section: Introductionmentioning

confidence: 99%

Production and uncertain green subcontracting control for an unreliable manufacturing system facing emissions

Ben-Salem

Gharbi

Hajji

2015

Int J Adv Manuf Technol

View full text Add to dashboard Cite

Faced with environmental legislation imposed by authorities, manufacturers must review their short-and mid-long term strategies in order to integrate the environmental dimension into the decision making process. In that context, in this paper, we address the problem of an unreliable manufacturing system producing one product family type to meet a demand. We consider that the manufacturing system's operations generate harmful emissions into the environment. Hence, in addition to inventory, production and backlog costs, an environmental penalty is imposed when the emission level reaches a specific limit (cap approach). Because technology investments in production clean processes is often heavy and to improve its environmental strategy, we consider that demand can be partially satisfied by an unreliable subcontractor. The subcontractor which is characterized by a high development and innovation on sustainable technology requires a high selling cost and a random availability. This work examines this decision making problem in order to propose a new joint production and subcontracting control policy which takes into account the emission level. The objective is to optimize the total cost, which includes the inventory, backlog, production, emission and subcontracting costs, over an infinite horizon. An experimental approach combining simulation, experimental design and response surface methodology is used to solve the problem. Through numerical examples and further sensitivity analysis, the structure of the control policy is confirmed and analyzed. Thanks to the practical usefulness of the resolution approach, we provide a decision support system to help managers in deciding whether or not to subcontract, depending on green subcontractor characteristics (availability and cost).

show abstract

Optimum buffer stock during preventive maintenance in an imperfect production system

Sana

2022

Math Methods in App Sciences

View full text Add to dashboard Cite

The paper investigates a production‐inventory model where regular preventive maintenance starts at the end of production for smooth functioning in the next cycle. During production run time, the manufacturing system may shift from “in‐control” state to “out‐of‐control” state after a certain time. The manufacturing system produces imperfect quality products during “in‐control” state and “out‐of‐control” state with different rates, and these imperfect quality products are reworked at costs in parallel system. The whole items are sold with free minimal repair warranty if any fault arises after sale. This study extends and corrects the Sana's production‐inventory model and derives optimal buffer inventory to minimize the expected costs per unit item. A numerical illustration with its sensitivity analysis of the key parameters is studied to justify the proposed model.

show abstract

Production and maintenance planning for a failure-prone deteriorating manufacturing system: a hierarchical control approach

Cited by 33 publications

References 20 publications

Production and Maintenance Planning for a Deteriorating System with Operation-Dependent Defectives

Production and Maintenance Planning for a Deteriorating System with Operation-Dependent Defectives

Production and uncertain green subcontracting control for an unreliable manufacturing system facing emissions

Optimum buffer stock during preventive maintenance in an imperfect production system

Contact Info

Product

Resources

About