Production of diesel range hydrocarbons from crude oil sludge via microwave-assisted pyrolysis and catalytic upgradation

Prashanth, P. Francis; Shravani, Burada; Vinu, R.; Lavanya, M.; Vairakannu, Prabu

doi:10.1016/j.psep.2020.08.025

Cited by 58 publications

(8 citation statements)

References 47 publications

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“…At the highest heating rate (30 • C/min), the observed GC-MS compounds had almost the same trend as at 5 • C/min, in particular, Propene (7.6-6.9%), 1-Propene, 2-methyl-(4.23-14.95 %), Pentane (12.09-15.02%), 1-Pentene, 2methyl-(7.81-15.02%), and 2,4-Dimethyl-1-heptene (38.39-14.71%), in addition to other flammable liquid peaks, such as Benzene, 1,3-dimethyl-(2.46%), and Hexane, 3-ethyl-(3.34%) [41]. Generally, strong presence of Benzene, Hexane, Toluene compounds in large yield indicates that the paraffin wax pyrolysis product has been converted into light hydrocarbons in the form of light oil (bio-crude) [42]. In addition, strong presence of other compounds generated from the catalytic pyrolysis of ZSM-5 were typical energy products.…”

Section: Chemical Analysis Of the Synthesized Chemical Compounds Using Gc-msmentioning

confidence: 99%

Catalytic Pyrolysis Kinetic Behavior and TG-FTIR-GC–MS Analysis of Metallized Food Packaging Plastics with Different Concentrations of ZSM-5 Zeolite Catalyst

et al. 2021

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Recently, the pyrolysis process has been adapted as a sustainable strategy to convert metallized food packaging plastics waste (MFPW) into energy products (paraffin wax, biogas, and carbon black particles) and to recover aluminum. Usually, catalysts are used in pyrolysis treatment to refine pyrolysis products and to increase their yield. In order to study the effect of a catalyst on the formulated volatile products, this work aims to study the pyrolysis behavior of MFPW in presence of catalyst, using TG-FTIR-GC–MS system. The pyrolysis experiments were conducted with ZSM-5 Zeolite catalyst with different concentrations (10, 30, and 50 wt.%) at different heating rates (5, 10, 15, 20, 25, and 30 °C/min). In addition, TG-FTIR system and GC-MS unit were used to observe and analyze the thermal and chemical degradation of the obtained volatile compounds at maximum decomposition peaks. In addition, the kinetic results of catalytic pyrolysis of ZSM-5/MFPW samples matched when model-free methods, a distributed activation energy model (DAEM), and an independent parallel reaction kinetic model (IPR) were used. The TGA-DTG results showed that addition of a catalyst did not have a significant effect on the features of the TGA-DTG curves with similar weight loss of 87–90 wt.% (without taking the weight of the catalyst into account). Meanwhile, FTIR results manifested strong presence of methane and high-intensity functional group of carboxylic acid residues, especially at high concentration of ZSM-5 and high heating rates. Likewise, GC-MS measurements showed that Benzene, Toluene, Hexane, p-Xylene, etc. compounds (main flammable liquid compounds in petroleum oil) generated catalysts exceeding 50%. Finally, pyrolysis kinetics showed that the whole activation energies of catalytic pyrolysis process of MFPW were estimated at 289 kJ/mol and 110, 350, and 174 kJ/mol for ZSM-5/MFPW samples (10, 30, and 50 wt.%, respectively), whereas DAEM and IPR approaches succeeded to simulate TGA and DTG profiles with deviations below <1.

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Section: Chemical Analysis Of the Synthesized Chemical Compounds Using Gc-msmentioning

confidence: 99%

Catalytic Pyrolysis Kinetic Behavior and TG-FTIR-GC–MS Analysis of Metallized Food Packaging Plastics with Different Concentrations of ZSM-5 Zeolite Catalyst

et al. 2021

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“…Crudes can be sourced from a number of sources around the world and the qualities of the crude will vary greatly from regions. The hydrocarbon class types that are found in crudes are paraffinic, naphthenic, aromatic and asphaltic 2 . Crudes with high metal content are undesirable since the metals can act as catalyst poison, reducing catalyst activity which result in slowed refinery process 3 .…”

Section: Introductionmentioning

confidence: 99%

“…Crude oil is a natural energy resource that is mainly composed of hydrogen and carbon based organic compounds and minor inorganic components 2 . The latter include multi-elements such as metals and non-metals 5 .…”

Section: Introductionmentioning

confidence: 99%

“…Some of these metals are detrimental to living organisms, environment and can result in reduced lifespan of refinery equipment and cause harm to internal combustion motor vehicle engines 5 . Corrosion makes the refinery machine less effective, thus reducing its lifespan 2 . The problem associated with corrosion of refinery equipment is contamination as corroded materials mix with the crude oil.…”

Section: Introductionmentioning

confidence: 99%

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Microwave-assisted hydrogen peroxide digestion followed by ICP-OES for determination of metals in selected fuel oils

Mdluli,

Knottenbelt,

Nomngongo

et al. 2024

Sci Rep

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This work describes a greener and cost-effective microwave-assisted hydrogen peroxide digestion (MA-HPD) with the addition of 1 mL of HNO3 (70% v/v) to enhance extraction of selected metals (Al, Ba, Cd, Co, Cr, Cu, Mg, Na, Ni, Pb, Sb, Ti and V) in crude-oil, diesel, gasoline and kerosene samples prior to inductively coupled plasma-optical emission spectroscopic (ICP-OES) analysis. The most influential parameters of the MA-HPD method were investigated by using multivariate optimization tools (two-level full factorial and central composite designs) and fuel oil certified reference material (NIST1634c). The optimum conditions were observed to be 245 ℃ microwave temperature, 25 min digestion time, 0.1 g sample mass and 5 M H2O2 were the optimum digestion conditions with accepted accuracy (104.8–117.7%) and precision (≤ 4.1%). In overall, the metals that reported high concentrations in the crude oil, diesel, gasoline, and kerosene samples were Na (51.94–58.86 mg/kg) and Mg (36.08–47.4 mg/kg), while Cu was the lowest (0.55–2.89 mg/kg). When comparing the obtained concentration levels with other literature reports, a conclusion can be drawn that South Africa is importing oils of reasonable quality.

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“…If arbitrarily disposed, it is not only a waste of resources but also damages the ecosystem. It is known that the oil content of oily sludge is usually between 10% and 50%, and the sludge contains many hydrocarbons that can be reused as fuel and chemicals [2]. Therefore, the treatment and recovery of oily sludge are of great significance [3].…”

Section: Introductionmentioning

confidence: 99%

Effect of nano-metal oxides types on oil sludge during microwave pyrolysis

Chen

Wang

et al. 2023

Matéria (Rio J.)

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In this paper, based on the analysis of oil sludge composition and environmental hazards, the microwave catalytic pyrolysis of oil sludge for recovering combustible gas and chain hydrocarbon light oil disposal process, is proposed to perform the recycling of oil sludge and reduce the risk of environmental pollution. In order to improve the yield of combustible gas and light oil in oil sludge pyrolysis, the impact of adding four catalysts (nano-CuO, nano-NiO, nano-MgO, and nano-γ-Al 2 O 3 ) on the heating characteristics of oil sludge and the composition and quality of products during microwave pyrolysis, were experimentally studied and analyzed. The results show that the catalyst can increase the heating rate of sludge and the yield of pyrolysis oil and gas. The increasing order of heating is: nano-CuO > nano-γ-Al 2 O 3 > nano-MgO > nano-NiO > blank group. Compared with the blank group, the content of combustible gas (H 2 + CH 4 + CO) increases by 18.824wt% (MgO), 4.511wt% (CuO), 9.28wt% (NiO), and 16.164wt% (γ-Al 2 O 3 ), respectively. It can be deduced that nanometal oxide catalysts, especially γ-Al 2 O 3 , can promote the decomposition of oil sludge, improve the content of low carbon straight chain hydrocarbons and alcohols, and improve the quality of pyrolysis oil products.

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Production of diesel range hydrocarbons from crude oil sludge via microwave-assisted pyrolysis and catalytic upgradation

Cited by 58 publications

References 47 publications

Catalytic Pyrolysis Kinetic Behavior and TG-FTIR-GC–MS Analysis of Metallized Food Packaging Plastics with Different Concentrations of ZSM-5 Zeolite Catalyst

Catalytic Pyrolysis Kinetic Behavior and TG-FTIR-GC–MS Analysis of Metallized Food Packaging Plastics with Different Concentrations of ZSM-5 Zeolite Catalyst

Microwave-assisted hydrogen peroxide digestion followed by ICP-OES for determination of metals in selected fuel oils

Effect of nano-metal oxides types on oil sludge during microwave pyrolysis

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