A combustion synthesis (SHS) process has been developed for the synthesis of Si 3 N 4 powder under low nitrogen pressures. Si and NaN 3 powders were used as the reactants, and NH 4 Cl powder was added as a catalytic agent. These powders were mixed and pressed into a cylindrical compact. The compact was wrapped up with an igniting agent (i.e., Ti 1 C), and the synthesis reaction was triggered by the combustion of the igniting agent. Addition of NH 4 Cl was found necessary for the combustion synthesis reaction under low nitrogen pressures (,1.2 MPa). The product as synthesized is mostly in the form of agglomerated fine particles (0.1-1 mm in diameter) and is composed mainly of a-phase and a minor amount of b-phase. Effects of various experimental parameters (N 2 pressure, NaN 3 , NH 4 Cl, and Si 3 N 4 contents) on the product conversion and the combustion temperature were investigated. A possible reaction mechanism was proposed that explains the effects of the experimental parameters on the synthesis reaction.