“…Contrary to other approaches such as stacking [3,4], drilling [5][6][7] and casting [8,9] which have limitations in terms of geometry [10] and surface quality [11][12][13], billet extrusion appears to provide a nearly unlimited range of possibilities in terms of the geometric arrangement of holes that can be achieved within a cross-section [1,2]. To reach its full potential, however, for some preform shapes [1,14] it is necessary to account for distortion and drift of the holes in the preform, i.e., the difference between the pattern of the die exit and that of the final preform, in order to optimize die design to achieve a targeted geometry.…”